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简体中文 在logistics automationOn the Wave, Dalian Medelaindustrial automationLtd. has introduced the technology of turning conveyor line is becoming a key breakthrough to improve efficiency. Its innovative commutation design solves the efficiency bottleneck of traditional conveying system in the turning link, bringing brand new solutions for manufacturing industry, e-commerce logistics and other fields.
How do core innovations reconfigure the logic of delivery?
The heart of the Medela Turning Conveyor Line lies in the patented design of theDynamic commutation architectureThe pallet can be turned without the need to stop the chain. Through two conveyor line bodies distributed at an angle (e.g. 90 degree or 180 degree layout), together with the internal symmetrical traction chain system, it realizes that the pallet does not need to stop the chain operation when turning. The patented direction-guiding unit works in conjunction with the drive unit to automatically switch the direction of the pallet at the intersection of the conveyor line bodies, eliminating the pain point of stopping for adjustments that is traditionally required for turning. This design compresses the direction change time to nearly zero, making material conveying a reality.seamless integrationOverallEfficiency gains30% or higher.
What scenarios require this kind of efficient resilience the most?
在E-commerce Warehouse SortingCenter, order volatility often leads to frequent changes in flow. The Medela system is available through theVertical Docking Line Layout(The first conveyor line and the second conveyor line are vertically docked.) With the switchable conveyor unit status, it can instantly respond to the adjustment of the sorting path. When the parcels need to turn to the packing area from the main conveyor line, the partition unit can temporarily isolate the subsequent trays to avoid congestion, especially suitable for ”618″, ”Double 11″ and other peak periods of flexible sorting.
Flexible Chain Conveyor System (FCTS) for Manufacturing Shop Floor Space Constrained ScenariosSmall Radius Turning Characteristics(Minimum radius R500mm) plays a key role. Automobile parts production line often need to complete the multi-angle turning in a narrow area, Medela modular chain plate system supports horizontal, inclined, spiral climbing compound conveying, single line to complete complex processes, saving 40% equipment footprint.
The food and pharmaceutical industries have stringent requirements for hygiene and stability. Turning conveyors made of stainless steel withWear-resistant chain plateWith anti-jamming design, it guarantees the cleanliness and stability of the conveying surface of the dairy and pharmaceutical bottling line during continuous turning, which is in line with the GMP certification standard.
How to deal with the risk of failure in extreme scenarios?
Retrofitting of old plants often faces problems with conveyor angle deviations. Medela offers3D dynamic simulation servicesThe angle of the conveyor line is customized according to the actual site data (45°/90°/180° adjustable), and laser calibration ensures the commutation accuracy. A case study of a home appliance company shows that in a non-standard 85-degree corner scenario, the customized guard plate and drive shaft structure still achieves zero-error direction change.
When a conventional system comes to a full stop due to kato, its patented partition unit constitutes theDual Insurance MechanismThe first conveyor unit's pallet enters the reversing zone. When the pallet of the first conveying unit enters the direction-changing area, the isolation unit automatically rises to block the subsequent pallet, and even if an abnormality occurs, it only affects a single module rather than the whole line. A logistics enterprise test shows that the system will reduce the downtime to 1/5 of the traditional equipment.
For overloading scenarios, the traction chain is made ofHigh-tension design(Load capacity up to 100kg, tension ≤1205N), sprocket and drive shaft strengthened to protect the turning stability of heavy materials, such as large appliances, automobile parts and so on. The drive motor is equipped with an overload feedback system, which automatically reduces the speed when the load is close to the critical value.
How will future upgrades continue the technological advantage?
Medela is moving forwardMaglev positioning technologyIntegration with turning system. Real-time monitoring of the pallet trajectory through the position measurement sensor (relevant patents have been granted), the turning angle can be dynamically adjusted in the future to realize millimeter-level precision direction change. In the delivery of high-end electronic components, this technology can avoid damage to precision devices caused by steering vibration.
IoT-enabled systems withSelf-optimizing capability. By analyzing historical direction change data (e.g., 120,000 turns/day recorded in an e-commerce warehouse), AI algorithms can automatically optimize the conveyor rhythm and intelligently allocate turn path loads during peak logistics hours to further enhance system throughput.
From a technological point of view, the efficiency of the Medela Turning Conveyor Line stems from its in-depth deconstruction of the industrial scenario - transforming the action of ”turning” from a mechanical compromise to a dynamic advantage. Withintelligent manufacturingThe deepening of this ability to respond to complexity with flexibility is becoming a central paradigm in the evolution of logistics automation.
