English 
简体中文 Are there always a few corners in your workshop that give you a headache? Obviously, the production line is quite smooth, but when it comes to the corner, it will be stuck, pallets piled up, and workers stare blankly? Don't panic, let's talk about the Medela set today!A fabulous turn.Customized Conveyor LinesprogrammaticThe newest addition to your home's plant will be the dead center of your home!
I. How to break the dead space? Turning at right angles to play a new trick
Recently, an automotive parts factory can be worried by the chassis delivery - traditionalplaten lineYou have to leave a 2-meter diameter ”dirt circle” to make a turn, but the workshop access is 3.5 meters wide! Guess how Medela solved it? It's a direct solution.Double sprocket dynamic traction system::
- Mirror Chain LayoutThe two traction chains work back to back in the 90° angle line body, the drive shaft is stuck on both ends of the high load sprocket, the pallet steering force is balanced between the left and right, the 500kg engine block turns more stable than a gyroscope.
- Tapered roller levitation12 groups of rubber rollers on top of the conical roller, heavy weight pressure up instantly apportioned to 16 support points, and then not afraid of tray deformation warp edge
- Riveted non-slip beltBelt and chain with rivets to knock together, heavy-duty workpieces turn sharply without slipping. The result: 3.2 meters of passageway is frozen to deal with the traditional 5 meters of operation!
Parameter Comparison Table | Traditional vs.
point of pain Traditional Programs Medela Program Turning space requirements ≥5 meter channel 3.2 meter passageway done Heavy Duty Stability Single point support is easy to deform 16-point distributed load bearing turning speed Need to reduce speed to 0.5m/s Maintaining 1.2m/s full speed rotation
Second, efficiency necklace? Commutation stops are cleared directly!
E-commerce warehouse old king last year double eleven ate a big loss - picking line to every right-angle turn on the pause 3 seconds, day after day less processing 50,000 single! This year on the MedelaUninterrupted commutation architecture, the good guys went straight against the grain:
- Pneumatic Flapper Flash: Tray just entered the turn zone, ejected from the wall in 0.3 seconds, and the packages behind it ran wild as usual
- Hysteresis synchronization of two motorsThe motors of the two conveyor lines are controlled by PLC in real time, the speed difference is ±0.05m/s, and the beverage bottles turn without shaking.
- Fault Fusing Black TechnologyThe patented reversing unit comes with a physical isolation zone, even if the left chain is stuck, the right side is still turning happily. The old king is happy: ”The efficiency of the promotional season is up 23%, do you dare to believe it?”
Third, what about the oddball demand? 87 degrees around the corner as usual to take
A Guangdong pharmaceutical factory was dumbfounded when it was remodeled - the cleanroom had an evil 87° corner! Most suppliers directly waved their hands, but Medela moved out3D Dynamic Adaptation Toolbox::
- Sprocket angle is freely adjustable: Support bracket with bar holes, screws can be twisted to allow the bearings to snap into place between 45° and 135°.
- Automatic balancing of slopes: The round table base adjusts the foot to carry ±15° difference in slope, and the inclined plant can also be conveyed horizontally.
- spatial folding: Playing with R500mm spiral chain plate in 3×3 meters dead center with three layers of climbing steering, saving 62% space for medical equipment factory
Customized Requirements Adaptation Guide
- Material Selection: 304 stainless steel for food factories, corrosion-resistant engineering plastics for chemical plants
- Load-bearing upgradesHeavy-duty version of the chain tension to 1205N, automotive parts can be carried.
- speed matchingSorting line soars to 40m/min, precision line in electronics factory limits speed to 0.8m/s anti-vibration
Fourth, personal opinion: customization is really not burning money, but saving money!
After twenty years of factory planning, I've seen too many people fall into the trap of saving tens of thousands of dollars in customization costs, hard to plug the standard line into the odd workshop, the result is that three days of shutdown and maintenance! The beauty of Medela's program is thatFront-end in-depth pulse::
- Engineers with 3D scanners on-site modeling, even the ground slope measured to the millimeter level
- Dynamic preview with Solidworks to find equipment interference points 180 days ahead of time
- Even your need to double capacity in the next three years is factored in, and the conveyor line is reserved for expansion.
Shandong that biological laboratory is clear evidence: when the teeth customized 87 ° corner line, four years of zero-fault operation, than the next door with a standard line of pharmaceutical companies to save more than two million maintenance costs! So ah.The real price/performance ratio is to make the conveyor line adapt to the workshop, not to force the workshop to give way to the conveyor line.. You'll understand when the first vaccine vial slides peacefully around the unconventional corner:intelligent manufacturingThe tenderness is hidden in this millimeter of respect.
