Are you having a headache for choosing a conveyor belt? Look at the assembly line on the jammed material, or three days to change the mesh belt, the heart is on fire? Don't panic, today we will use human words to fluorocarbon (Teflon) and stainless steel mesh belt to break open the rubbing said clearly, to ensure that you read it on the board selection!
🛠️I. Material Characteristics PK: Who Carries More?
These two brothers have completely different personalities, so let's look at the hardcore parameter comparison first:
| characterization | Viton (Teflon) Mesh Belt | Stainless Steel Mesh Belt |
|---|---|---|
| temperature resistance | Up to 260°C (any higher and you won't be able to carry it) | 310S material carried to 1150 ℃ (directly into the furnace is also fine) |
| anti-adhesive | Comes with non-stick propertiesFlour syrup comes off when you wipe it off. | Easy to stick, cleaned with a brush and rubbed hard |
| corrosion resistance | Acid and alkali salt are not afraid of (chemical workshop favorite) | 316L stainless steel is corrosion-resistant, ordinary models will rust. |
| weight-carrying capacity | Lightweight players (≤20kg/m²) | brute force(50kg/m²) |
| Abrasion resistance | Scratch-resistant surface (metal edges are a nemesis) | Straight men of steel. The more you wear them, the brighter they get. |
💡Personal experience::
Last time I saw a food factory with stainless steel mesh belt baked moon cakes, the result of sesame seeds all stuck in the mesh, the workers take a toothpick to pick two hours ....... change the fluorocarbon belt to solve the problem immediately! But if you're transporting metal parts--Temperature is the dividing line.: over 200 ℃ closed eyes to choose stainless steel, low-temperature scene Fluoron more save.
🏭Second, use the right scene less stepping on the pit: how to choose each industry?
1. Food baking industry → Closed eye flourofluoroethylene!
- Why?Not only is it anti-sticking, but it also passesFDA Food Certification(also safe in direct contact with the dough)
- negative example: A cookie factory with stainless steel mesh belt, the results of syrup seeped into the chain seam, invited a workshop cockroaches...
- Cost-saving tips: Surface breakageYou can make it up yourself.I'm gonna put Teflon tape on it and use it again.
2. Metal heat treatment/glass kiln → Stainless steel primary!
- Quenching temperature motionless800°C+The Viton has turned to smoke.
- Breathability is just needed: Mesh structure to allow hot air to penetrate the workpiece (e.g. glass annealing furnace)
- give sb. a word of advice: Don't go cheap with galvanized chainplates! High-temperature zinc vapor is toxic
3. Electronic/pharmaceutical workshop → Fluorocarbon sneak credit
- Dust-free requirements: Teflon does not fall off the chip (precision circuit board drying depends on it)
- Silent Advantage: Flow line noise straight down30%(assembly line workers ecstatic)
📌lesson learned through blood and tears::
Electronic factories have used stainless steel mesh belt baking cell phone screen, the result of metal friction produces static electricity, waste a batch of screen ... boss tearfully change the fluorocarbon belt.
💰III. Cost and maintenance: who burns more money?
- Initial input::
- Viton belt price ≈ stainless steel1.5 times(Imported brands are more expensive)
- But!Saved money on cleaners (200L less lye per month)
- Lifespan Comparison::
| working condition | Viton Mesh Belt | Stainless Steel Mesh Belt |
|---|---|---|
| Low temperature light load (<150°C) | 3-5 years | 2-3 years (will rust) |
| High temperature and heavy load (>300°C) | 3-month obsolescence | 5 years + |
- Maintenance of minefields::
- Teflon is afraid of hardness: It is strictly forbidden to scrape the residue with a shovel! Just use a soft brush and a damp cloth.
- Stainless steel should be acid-proof: Weekly with5% Citric acid solutionRinse to prevent rust (don't use hydrochloric acid!)
💡Personal Money Saving Tips::
Food factory recommended selectionThickened Viton(Surface layer 0.7mm or more), although more expensive but not bad for 2 more years. Heavy duty production line pick314 Stainless Steel Mesh Belt--Expensive 20% than 304 and double the life span.
❓Fourth, the novice most often stepped on the pit (fast self-check!)
Myth 1: Stainless steel = everything?
➤the actual facts: Ordinary 304 rusts as usual when exposed to salt water! Food line must be used316L Medical GradeI still have to choose.encrypted meshanti-scumming
Myth 2: Teflon = not durable?
➤reversal point: BANDO, GermanyTriple coated fluorocarbon tape(surface layer anti-abrasion + middle layer tensile + bottom layer adhesive), life hangs over the miscellaneous brands
Myth 3: The thicker the mesh belt, the better?
➤Overturning cases: A factory bought thickened stainless steel belts, and as a result, the motor couldn't carry them.Power consumption skyrocketed by 40%! Must be used for speeds >5m/minLightweight chain plate
🎯I'll end with something heartfelt.
After ten years of equipment maintenance, I found thatThe 90%'s failures were all due to the wrong choice of webbing.The price of the product is not the only thing that matters. Don't just look at the price, it hurts more to calculate the loss of production stoppage!
- lazy person's trick: Directly from the supplierWorking condition test(Free!) Take a sample and run 72 hours to see the real thing!
- Final Recommendations::
- Food/Electronics/Packaging→ Fluorocarbon is safe and hygienic.
- Metallurgy/Glass/Chemicals→ Stainless steel is durable
Picked the right one? Congratulations! Half the production line failures, and the boss will give you a bonus next year~ 😉