{"id":1001259,"date":"2025-06-11T03:01:46","date_gmt":"2025-06-10T19:01:46","guid":{"rendered":"https:\/\/vitrans.cn\/%e4%bb%8e%e6%97%b6%e8%a3%85%e5%88%b0%e5%8f%a3%e7%bd%a9%ef%bc%9a%e6%9d%be%e6%b1%9f%e4%b9%94%e4%bd%a925%e4%b8%87%e5%8f%aa-%e6%97%a5%e8%b7%a8%e7%95%8c%e7%94%9f%e4%ba%a7%e7%ba%bf\/"},"modified":"2025-06-11T03:01:46","modified_gmt":"2025-06-10T19:01:46","slug":"from-fashion-to-masks-songjiang-qiao-pei-250000-daily-cross-border-production-line","status":"publish","type":"post","link":"https:\/\/vitrans.cn\/en\/1001259-html","title":{"rendered":"From fashion to masks: Songjiang Qiao Pei 250,000pcs\/day cross-border production line"},"content":{"rendered":"
\n
\n

\u200bI. A fashion factory turned mask fortress? A 48-hour life-and-death decision<\/strong>\u200b<\/h3>\n

\u201cMr. Jin, there is an urgent shortage of isolation suits in Songjiang! Can you switch production?\u201d This phone call on the sixth day of the New Year in 2020 kept Jin Min, chairman of Shanghai Jopes Fashion, awake all night. This high-end garment factory, which has been OEM for DKNY and Pacific Bird for 31 years, still has millions of dollars of fabrics from overseas orders piled up in its workshops. But looking at the news paramedics with garbage bags as protective clothing, she slammed the table:\u201dFashion line all stop! Make isolation suits instead!<\/strong>\u201d<\/p>\n

Guess what? There's a lot more to a clothing factory switching to medical supplies than just switching fabrics:<\/p>\n

    \n
  • \u200bequipment modification<\/strong>: Replace sewing machine needles with medical grade, press seals on protective clothing with a press iron that shapes shirt collars<\/li>\n
  • \u200b72-hour deposition<\/strong>: Songjiang District Market Supervision Bureau on-site office, three days to go through the usual three months of medical device filing process<\/li>\n
  • \u200bNew Battlefield for Masters<\/strong>\u200b\uff1a\u505a\u60ef\u897f\u88c5\u7684\u5927\u5988\u4eec\u8fde\u591c\u5b66\u7a7f\u9488\u5f15\u7ebf\uff0c\u628a\u9632\u62a4\u670d\u63a5\u7f1d\u7cbe\u5ea6\u63a7\u5236\u57280.3\u6beb\u7c73\u5185<\/li>\n<\/ul>\n
    \n

    At that time, a worker muttered, \u201dWe used to serve international brands with these hands, but now we are sewing protective clothing?\u201d Jin Min directly picked up a finished product: \u201dLook at the stitching! Nowadays, life-saving clothes are real luxuries!\u201d<\/p>\n<\/blockquote>\n

    \n

    \u200bSecond, KN95 mask attack: fashion gene is actually a hidden plug-in<\/strong>\u200b<\/h3>\n

    The isolation suit has just been mass-produced, and the foreign customers come to the new demand: \u201dCan you add the mask?\u201d This time even the engineers shook their heads - the mask machine is ten times more complicated than a sewing machine! But the Jopes team realized thatDoing fashion's watchword becomes the key to break the ice<\/strong>::<\/p>\n

    \u200b1. Material handling expertise<\/strong>\u200b<\/h4>\n

    Garment manufacturers know fabric best! While others are getting screwed by meltblown fabrics, Jopes relies on thirty years of fabric experience:
    \n\u2705 A glance to recognize the inferior meltblown cloth: cloth inspection machine to measure the weight, finger rubbing to listen to the sound of static electricity
    \n\u2705 The earbands are directly appropriated from underwear technology: baby-grade non-woven fabric + ultra-soft rubber band, goodbye to strangulation of the ear<\/p>\n

    \u200b2. Line modification of God's work<\/strong>\u200b<\/h4>\n

    Three KN95 production line into the factory, the workshop supervisor Lao Zhang was dumbfounded: the machine covers an area of hundreds of square meters, but the factory channel is only 2 meters wide! As a result, the masters sacrificed their ancestral skills in the garment industry:
    \n-three-dimensional cutting<\/strong>: Rearranging the layout of equipment as if cutting a suit, hard squeezing line space in the sewing area
    \n-Suspension system migration<\/strong>: Converted the air track for transferring clothing into a flow line for masks, saving 60% of floor space<\/p>\n

    \u200b3. Certification blitz<\/strong>\u200b<\/h4>\n

    The compliance team, accustomed to exporting garments, took on the energy of attacking EU textile certification:<\/p>\n

      \n
    • Debugging the machine during the day, video linking to the FDA auditor at 2:00 a.m.<\/li>\n
    • The GB2626 standard is broken down into 187 rules and regulations, which are posted above each workstation.
      \n\u200b10 days to get CE, FDA, GB2626 three certification<\/strong>Two months faster than the industry average.<\/li>\n<\/ul>\n
      \n

      \u200bThird, 250,000 \/ day behind the Chinese speed<\/strong>\u200b<\/h3>\n

      Walk into the current Jopes workshop and you'll see the magic scene: the assembly line on the left is making high-end down jackets, and the machine on the right is spitting out KN95 masks.How are 250,000 masks made every day?<\/strong>The secret lies in the three \u201dsuperpowers\u201d:<\/p>\n\n\n\n\n\n\n\n
      \u200bTraditional clothing industry short board<\/strong>\u200b<\/th>\n\u200bJoppers Solutions<\/strong>\u200b<\/th>\n\u200bIncrease in production capacity<\/strong>\u200b<\/th>\n<\/tr>\n<\/thead>\n
      Reliance on manual quality control<\/td>\nTransplantation of fabric inspection table light source + magnifier combination<\/td>\nSeconds to determine earband weld points<\/td>\n<\/tr>\n
      Single-process independent operation<\/td>\nMouthpiece machine in parallel with the hanging system<\/td>\nFlow Speed Up 40%<\/td>\n<\/tr>\n
      Slow response to overseas orders<\/td>\nEstablishment of exclusive links for epidemic prevention materials<\/td>\n72 hours direct shipping to Europe and the United States<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

      furthermorethe art of regenerating marginal material<\/strong>The non-woven scraps left over from cutting masks and blending cotton yarn to make protective clothing lining, which reduces the cost by 151TP3 T. Even the Japanese customers are amazed: \u201dYou have made the fine management of the garment industry into a textbook of the medical industry!\u201d<\/p>\n

      \n

      \u200bIV. Hardcore support from Matsue's shopkeepers<\/strong>\u200b<\/h3>\n

      The most difficult time to transfer production, Jin Min in the office anxious hair: the newly recruited technicians were blocked in the neighborhood, meltblown fabric prices rose three times a day ... The turning point came from the Songjiang Economic and Technological Development Zone, director of the management committee of Wang. The operation of this \u201dshopkeeper\u201d is magic:<\/p>\n

        \n
      1. \u200bTalent Sharing Program<\/strong>: Coordination of the shutdown of auto parts factory technicians to install the mask machine, the daily wage government subsidies 50%<\/li>\n
      2. \u200bRaw material defense<\/strong>: Utilizing G60 Science and Innovation Corridor resources to lock in 50 tons of meltblown fabric futures from Jiaxing<\/li>\n
      3. \u200bSpecial Logistics Corridor<\/strong>: Fluorescent \u201danti-epidemic material\u201d stickers for delivery trucks, priority at highway intersections<\/li>\n<\/ol>\n

        Once rushed to the FDA factory inspection, the power supply old Chen with a bunk to live in the distribution room: \u201dmachine without power, I will never withdraw!\u201d This kind ofGovernment as a nanny, enterprises fight with bayonets<\/strong>The model that took the production line from zero to 250,000 units\/day in just 28 days.<\/p>\n

        \n

        \u200bV. Fashion craftsmen's anti-epidemic expedition<\/strong>\u200b<\/h3>\n

        When the Qiaopeis masks were shipped to a German hospital, a dramatic scene occurred: the receiving nurse pointed to the \u201dQIAOPEISI\u201d on the package and asked, \u201dIs this the same brand as the Milan Fashion Week?\u201d --Yes, these masks with fashion genes are taking to the world stage in a different way:
        \n-Swedish nursing homes<\/strong>The elderly volunteered to wear \u201dOriental masks with ear cushions.\u201d
        \n-Brazilian slums<\/strong>: Ultra-thin breathable design to withstand 40\u2103 heat
        \n-Convenience Stores in Japan<\/strong>: Cherry Blossom Limited Edition sold out immediately on the shelves<\/p>\n

        Kim Min's safe is locked with special mementos: a handwritten thank-you card from New York Hospital, pinned to a Joppers mask, which reads in English: \u201dIt's not a respirator, it's the armor of an oriental craftsman.<\/strong>\u201d.<\/p>\n

        \n

        \u200bVI. Reflections: cross-border frenzy to the manufacturing industry's inspiration<\/strong>\u200b<\/h3>\n

        Looking at the parallel fashion line and mask line in Jopes' workshop, I suddenly realized: the resilience of Made in China is not at all a matter of dead-end technology, but ofTurning Experience into Transformers<\/strong>!<\/p>\n

          \n
        • Doing shirts for thirty years? That knows more about ergonomics, KN95 nose strip directly upgraded memory foam<\/li>\n
        • Used to international orders? Save Millions in Consulting Fees by Transferring and Reusing Certification Systems<\/li>\n
        • Experienced a trade war? Supply chain contingency plans apply directly. Raw material shortages? Doesn't exist!<\/li>\n<\/ul>\n

          A master teacher said really: \u201dWhat cross-border ah, is not the seriousness of sewing shirts to sew masks!\u201d When Germany is still discussing the transformation standard, Songjiang's sewing machine has already stepped out of the global anti-epidemic Chinese beat. What kind of business case is this story? It's clearly a love letter from Eastern wisdom to the world--Guard the freedom of breathing for all mankind with the temperature of the fashionista's fingertips.<\/strong>The<\/p>\n<\/div>\n

          <\/p>","protected":false},"excerpt":{"rendered":"

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