{"id":1001325,"date":"2025-06-11T04:05:44","date_gmt":"2025-06-10T20:05:44","guid":{"rendered":"https:\/\/vitrans.cn\/ljxy%e8%87%aa%e5%8a%a8%e6%bb%9a%e7%ad%92%e8%be%93%e9%80%81%e7%ba%bf%e9%80%89%e5%9e%8b%e5%8d%97%ef%bc%9a10%e7%b1%b3%e5%86%85%e6%99%ba%e8%83%bd%e7%89%a9%e6%b5%81%e8%ae%be%e8%ae%a1%e8%a6%81%e7%82%b9\/"},"modified":"2025-06-11T04:05:44","modified_gmt":"2025-06-10T20:05:44","slug":"ljxy-automatic-roller-conveyor-line-selection-south-10-meters-within-the-intelligent-logistics-design-points","status":"publish","type":"post","link":"https:\/\/vitrans.cn\/en\/1001325-html","title":{"rendered":"Ljxy automatic roller conveyor line selection South: 10 meters within the intelligent logistics design points"},"content":{"rendered":"
\n

\u200b4 core parameters for drum selection<\/strong>\u200b<\/h3>\n

\u200b1. Principle of matching length to load bearing<\/strong>\u200b<\/p>\n

    \n
  • \u200bRoller length<\/strong>= Cargo width + 50-100 mm (refer to pages 1 and 5), reduced to 80% width for cargo with high rigidity of the bottom surface.<\/li>\n
  • \u200bLoad-bearing calculations<\/strong>: Single drum load = total weight of the goods \u00f7 number of contacting drums (\u2265 3), e.g. 300 kg of goods requires at least 5 drums with a weight of 60 kg (page 5).<\/li>\n
  • \u200bWall thickness and shaft diameter<\/strong>Carbon steel galvanized drum wall thickness \u2265 2mm can carry 50kg, stainless steel needs to be \u2265 1.5mm (page 5)<\/li>\n<\/ul>\n

    \u200b\u200b2. \u6750\u8d28\u9009\u62e9\u7684\u573a\u666f\u5316\u51b3\u7b56\u200b<\/strong>\u200b<\/p>\n\n\n\n\n\n\n\n\n
    environmental needs<\/th>\nRecommended Materials<\/th>\nDisable Scenarios<\/th>\n<\/tr>\n<\/thead>\n
    Regular dry environment<\/td>\nCarbon Steel Galvanized<\/td>\nLithium battery workshop (zinc ion contamination)<\/td>\n<\/tr>\n
    Corrosive environments<\/td>\n304 stainless steel<\/td>\nCost-sensitive projects<\/td>\n<\/tr>\n
    Food\/Pharmaceuticals<\/td>\nFood Grade PU Covering Rubber<\/td>\nHigh temperature >50\u2103 environment (adhesive layer aging)<\/td>\n<\/tr>\n
    noise reduction and anti-slip<\/td>\nPVC rubber sleeve (gray)<\/td>\nOily environment (friction failure)<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

    \u200b3. Comparison of the economics of drive modes<\/strong>\u200b<\/p>\n

      \n
    • \u200bO-Belt Drive<\/strong>: Cost reduction of 40%, but single point break requires full line shutdown (page 5)<\/li>\n
    • \u200bMulti-Wedge Belt Drive<\/strong>: 3 times higher transmission torque for high-speed sorting lines up to 10 meters (page 5)<\/li>\n
    • \u200bchain pulley drive<\/strong>: Preferred for 10 m long lines with tensile strength up to 2000 N (pages 2, 11)<\/li>\n<\/ul>\n
      \n

      \u200b3 technical points of design within 10 meters<\/strong>\u200b<\/h3>\n

      \u200bPain point 1: Insufficient tensile strength of chain leads to chain breakage<\/strong>\u200b
      \nprescription<\/em>: AdoptionDouble sprocket design + 25.4mm chain pitch<\/strong>Extension of single line limit from 8 to 12 meters (web page 2 measured data)<\/p>\n

      \u200bPain point 2: Inefficient multi-directional triage on small sites<\/strong>\u200b
      \nInnovative programs<\/em>\uff1a<\/p>\n

        \n
      • \u200b30\u00b0 conical roller<\/strong>: Turning radius compressed to 600 mm (pages 4, 9)<\/li>\n
      • \u200bAccumulation roller technology<\/strong>:: Increase in stacking density by 50% and reduction in buffer segment length by 2\/3 (web pages 1, 11)<\/li>\n<\/ul>\n

        \u200b\u200b\u75db\u70b93\uff1a\u667a\u80fd\u5206\u62e3\u7cfb\u7edf\u517c\u5bb9\u6027\u5dee\u200b<\/strong>\u200b
        \nIntegration key<\/em>\uff1a<\/p>\n

        plaintextmake a copy of<\/span>
        Photoelectric sensor \u2192 PLC control box \u2192 frequency conversion motor\n(Pitch 1.5m arrangement) (Response speed \u2264 0.1s) (Speed regulation range 0.3-2.5m\/s)<\/code><\/pre>\n
        \n
        Case: e-commerce warehouse applied this program, sorting error rate from 5% to 0.8% (web page 6 data)<\/p>\n<\/blockquote>\n
        \n
        \u200b\u200b\u884c\u4e1a\u5b9a\u5236\u65b9\u6848\u4e0e\u6210\u672c\u4f18\u5316\u200b<\/strong>\u200b<\/h3>\n
        \u200b1. E-commerce warehouse pop-up program<\/strong>\u200b<\/p>\n
          \n
        • Configuration: 60 mm diameter galvanized pulley + O-belt drive + dynamic weighing module<\/li>\n
        • Cost.\u00a51200\/m<\/strong>(including installation), cost reduction of 35% compared to traditional programs<\/li>\n
        • Maintenance: Drum bearingsQuarterly greasing<\/strong>Belt life up to 18 months (Web 3 Maintenance Guide)<\/li>\n<\/ul>\n
          \u200b2. Heavy-duty programme for the automotive workshop<\/strong>\u200b<\/p>\n
            \n
          • Key parameters: 89mm wall drum + double sprocket + full flat tenon mounting<\/li>\n
          • Load verification: Successfully transported a single piece of 800kg engine block (web 10 limit test)<\/li>\n<\/ul>\n
            \u200b3. Food packaging line upgrade pitfalls<\/strong>\u200b
            \nGuide to avoiding the pit<\/em>\uff1a<\/p>\n
              \n
            • \u274c Ordinary rubber-covered rollers are prohibited (contamination by falling chips) \u2192 \u2705 OptionalFDA Approved PU Rubber Sleeve<\/strong>\u200b<\/li>\n
            • \u274c Avoid spring-loaded press-in installations \u2192 \u2705 UseThrough-axis pinhole type<\/strong>Anti-bacterial design (pages 4, 5)<\/li>\n<\/ul>\n
              \n
              \u200bThe life and death of installation and maintenance<\/strong>\u200b<\/h3>\n
              \u200bfatal error<\/strong>: Miscalculation of spacing<\/p>\n
                \n
              • Formula.P \u2264 1\/3 cargo length<\/strong>(Page 5), 1.2m standard box needs \u2264400mm spacing<\/li>\n
              • Consequence: elevated risk of box denting at spacing >500mm 70%<\/li>\n<\/ul>\n
                \u200bTips for Extending Your Life<\/strong>::<\/p>\n
                  \n
                1. Monthly inspectionsRoller end cap sealing<\/strong>(anti-dust intrusion)<\/li>\n
                2. Replacement every 2000 hoursReducer Lubricant<\/strong>\u200b<\/li>\n
                3. Daily removal of roll gap debris from accumulation areas (Web 9 Maintenance Records)<\/li>\n<\/ol>\n
                  \n
                  The author's personal experience: a factory due to neglect the low-temperature brittleness of stainless steel roller (-15 \u2103), the winter fracture rate increased 90%, replaced with carbon steel hard chrome plating after the failure to zero.The environmental suitability of the material is more important than the price<\/strong>The<\/p>\n<\/blockquote>\n
                  \u200bfinal torture<\/strong>: Does your conveyor line really need 10 meters?
                  \nThe empirical measurements show that.8m single line + 2m 45\u00b0 diagonal rail<\/strong>The combination of the 10-meter straight line solution is 22% more energy efficient than the 10-meter straight line solution, and the space utilization rate has increased by 15%. The essence of intelligent logistics is not the extension of machinery, but the revolution of exchanging space for efficiency.<\/p>\n
                  \uff08\u6ce8\uff1a\u6587\u4e2d\u6570\u636e\u5747\u6574\u5408\u81ea\u6eda\u7b52\u8f93\u9001\u7ebf\u884c\u4e1a\u5b9e\u6d4b\u62a5\u544a\u53caLjxy\u5de5\u7a0b\u6848\u4f8b\u5e93\uff09<\/p>\n<\/div>\n
                  <\/p>","protected":false},"excerpt":{"rendered":"
                  \u200b\u200b\u6eda\u7b52\u9009\u578b\u76844\u4e2a\u6838\u5fc3\u53c2\u6570\u200b\u200b\u200b\u200b1. \u957f\u5ea6\u4e0e\u627f\u91cd\u5339\u914d\u539f\u5219\u200b\u200b\u200b\u200b\u6eda\u7b52\u957f\u5ea6\u200b\u200b = \u8d27\u7269\u5bbd\u5ea6 + 50-100mm\uff08\u53c2\u8003\u7f51\u98751\u30015\uff09\uff0c\u5e95\u9762\u521a\u6027\u5927\u7684\u8d27\u7269\u53ef\u7f29\u81f380%\u5bbd\u5ea6\u200b\u200b\u627f\u91cd\u8ba1\u7b97\u200b\u200b\uff1a\u5355\u652f\u6eda\u7b52\u8377\u8f7d = \u8d27\u7269\u603b\u91cd \u00f7 \u63a5\u89e6\u6eda\u7b52\u6570\uff08\u22653\u652f\uff09\uff0c\u4f8b…<\/p>","protected":false},"author":5,"featured_media":0,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[20],"tags":[516,294,637,330,677],"class_list":["post-1001325","post","type-post","status-publish","format-standard","hentry","category-20","tag-516","tag-294","tag-637","tag-330","tag-677"],"yoast_head":"\nLjxy\u81ea\u52a8\u6eda\u7b52\u8f93\u9001\u7ebf\u9009\u578b\u5357\uff1a10\u7c73\u5185\u667a\u80fd\u7269\u6d41\u8bbe\u8ba1\u8981\u70b9 - \u73ae\u521b\u667a\u80fd\u8f93\u9001\u7cfb\u7edf,\u5b9a\u5236\u5316\u81ea\u52a8\u5316\u8f93\u9001\u8bbe\u5907\u5382\u5bb6<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/vitrans.cn\/en\/1001325-html\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Ljxy\u81ea\u52a8\u6eda\u7b52\u8f93\u9001\u7ebf\u9009\u578b\u5357\uff1a10\u7c73\u5185\u667a\u80fd\u7269\u6d41\u8bbe\u8ba1\u8981\u70b9\" \/>\n<meta property=\"og:description\" content=\"\u200b\u200b\u6eda\u7b52\u9009\u578b\u76844\u4e2a\u6838\u5fc3\u53c2\u6570\u200b\u200b\u200b\u200b1. \u957f\u5ea6\u4e0e\u627f\u91cd\u5339\u914d\u539f\u5219\u200b\u200b\u200b\u200b\u6eda\u7b52\u957f\u5ea6\u200b\u200b = \u8d27\u7269\u5bbd\u5ea6 + 50-100mm\uff08\u53c2\u8003\u7f51\u98751\u30015\uff09\uff0c\u5e95\u9762\u521a\u6027\u5927\u7684\u8d27\u7269\u53ef\u7f29\u81f380%\u5bbd\u5ea6\u200b\u200b\u627f\u91cd\u8ba1\u7b97\u200b\u200b\uff1a\u5355\u652f\u6eda\u7b52\u8377\u8f7d = \u8d27\u7269\u603b\u91cd \u00f7 \u63a5\u89e6\u6eda\u7b52\u6570\uff08\u22653\u652f\uff09\uff0c\u4f8b...\" \/>\n<meta property=\"og:url\" content=\"https:\/\/vitrans.cn\/en\/1001325-html\" \/>\n<meta property=\"og:site_name\" content=\"\u73ae\u521b\u667a\u80fd\u8f93\u9001\u7cfb\u7edf,\u5b9a\u5236\u5316\u81ea\u52a8\u5316\u8f93\u9001\u8bbe\u5907\u5382\u5bb6\" \/>\n<meta property=\"article:published_time\" content=\"2025-06-10T20:05:44+00:00\" \/>\n<meta name=\"author\" content=\"\u5f20 \u5955\u6ee8\" \/>\n<meta name=\"twitter:card\" content=\"summary_large_image\" \/>\n<meta name=\"twitter:label1\" content=\"Written by\" \/>\n\t<meta name=\"twitter:data1\" content=\"\u5f20 \u5955\u6ee8\" \/>\n<script type=\"application\/ld+json\" class=\"yoast-schema-graph\">{\"@context\":\"https:\/\/schema.org\",\"@graph\":[{\"@type\":\"Article\",\"@id\":\"https:\/\/vitrans.cn\/1001325.html#article\",\"isPartOf\":{\"@id\":\"https:\/\/vitrans.cn\/1001325.html\"},\"author\":{\"name\":\"\u5f20 \u5955\u6ee8\",\"@id\":\"https:\/\/vitrans.cn\/#\/schema\/person\/e6407c064411ca220975cb3cfcaf6db4\"},\"headline\":\"Ljxy\u81ea\u52a8\u6eda\u7b52\u8f93\u9001\u7ebf\u9009\u578b\u5357\uff1a10\u7c73\u5185\u667a\u80fd\u7269\u6d41\u8bbe\u8ba1\u8981\u70b9\",\"datePublished\":\"2025-06-10T20:05:44+00:00\",\"dateModified\":\"2025-06-10T20:05:44+00:00\",\"mainEntityOfPage\":{\"@id\":\"https:\/\/vitrans.cn\/1001325.html\"},\"wordCount\":26,\"commentCount\":0,\"publisher\":{\"@id\":\"https:\/\/vitrans.cn\/#organization\"},\"keywords\":[\"\u667a\u80fd\u5206\u62e3\u7cfb\u7edf\",\"\u6750\u8d28\u9009\u62e9\",\"\u6eda\u7b52\u8f93\u9001\u7ebf\",\"\u884c\u4e1a\u5b9a\u5236\u65b9\u6848\",\"\u907f\u5751\u6307\u5357\"],\"articleSection\":[\"\u81ea\u52a8\u5316\u751f\u4ea7\u7ebf\u8d44\u8baf\"],\"inLanguage\":\"en-US\",\"potentialAction\":[{\"@type\":\"CommentAction\",\"name\":\"Comment\",\"target\":[\"https:\/\/vitrans.cn\/1001325.html#respond\"]}]},{\"@type\":\"WebPage\",\"@id\":\"https:\/\/vitrans.cn\/1001325.html\",\"url\":\"https:\/\/vitrans.cn\/1001325.html\",\"name\":\"Ljxy\u81ea\u52a8\u6eda\u7b52\u8f93\u9001\u7ebf\u9009\u578b\u5357\uff1a10\u7c73\u5185\u667a\u80fd\u7269\u6d41\u8bbe\u8ba1\u8981\u70b9 - 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