{"id":1001332,"date":"2025-06-11T04:09:22","date_gmt":"2025-06-10T20:09:22","guid":{"rendered":"https:\/\/vitrans.cn\/%e8%87%aa%e5%8a%a8%e5%8c%96%e5%b7%a5%e5%8e%82%e5%8d%87%e7%ba%a7%ef%bc%9aljxy%e6%bb%9a%e7%ba%bf%e5%a6%82%e4%bd%95%e9%9b%86%e6%88%90%e6%99%ba%e8%83%bd%e5%88%86%e6%8b%a3%e7%b3%bb%e7%bb%9f%ef%bc%9f\/"},"modified":"2025-06-11T04:09:22","modified_gmt":"2025-06-10T20:09:22","slug":"automated-factory-upgrade-how-ljxy-roller-line-integrates-intelligent-sorting-system","status":"publish","type":"post","link":"https:\/\/vitrans.cn\/en\/1001332-html","title":{"rendered":"Automated Factory Upgrade: How Ljxy Rolling Lines Integrate Intelligent Sortation Systems"},"content":{"rendered":"
\n

\u200bOpening question.<\/strong>\u200b
\n“\u4f60\u8f66\u95f4\u91cc\u7684Ljxy\u6eda\u7b52\u7ebf\u662f\u4e0d\u662f\u53ea\u4f1a\u50bb\u4e4e\u4e4e\u5730\u5f80\u524d\u8fd0\u8d27\uff1f\u770b\u7740\u9694\u58c1\u5382\u7684\u5206\u62e3\u7cfb\u7edf\u55d6\u55d6\u5206\u8d27\u6025\u5f97\u8df3\u811a\uff1f\u522b\u614c\uff01\u4eca\u5929\u54b1\u4eec\u5c31\u5520\u660e\u767d\u2014\u2014\u200bPutting \u2019eyes' and 'brains' on the drum line<\/strong>Just how easy is it!\u201d<\/p>\n

\n

\u200b\u200b\u4e00\u3001\u667a\u80fd\u5206\u62e3\u7cfb\u7edf\u662f\u5565\uff1f\u7ed9\u6eda\u7ebf\u5f00\u5929\u773c\uff01\u200b<\/strong>\u200b<\/h3>\n

To put it bluntly, it's a three-piece suit.Visual recognition as eyes, PLC controller as brain, robot arm as hand<\/strong>The Ljxy roller line is responsible for delivering the goods to the designated location, and the system does the rest.<\/p>\n

To cite a chestnut: an auto parts factory in Ljxy line with cameras and robotic arms, and now every 60 seconds automatically sorting 28 parts, 3 times faster than manual and not sleepy!<\/p>\n

\n

\u200bSecond, Ljxy roll line + visual system: how to team up this CP?<\/strong>\u200b<\/h3>\n

\u200b1. Hardware Building Blocks - Eye to Hand<\/strong>\u200b<\/h4>\n
    \n
  • \n

    \u200bWhere's the camera?<\/strong>\u200b
    \nRacked directly above the roller line at 1.2 meters (do not be afraid of dust! Just add a protective cover), special photo of the bottom side of the goods features
    \n\u2192 A courier warehouse test: oblique 45 \u00b0 installation recognition rate than vertical 15% high<\/em><\/p>\n<\/li>\n

  • \n

    \u200bIs the roller line going to be remodeled?<\/strong>\u200b
    \n\u2705 Must do three things:<\/p>\n

      \n
    1. \u200bemergency stop<\/strong>: 2-meter buffer zone in front of the sorting gate (photoelectric sensor-controlled start\/stop)<\/li>\n
    2. \u200bReplacement of rubberized rollers<\/strong>: Anti-slip! Otherwise the box is crooked and the camera is just confused<\/li>\n
    3. \u200bopen signal interface<\/strong>: Leave communication slot for PLC controller (RJ45 or 485 interface is fine).<\/li>\n<\/ol>\n<\/li>\n<\/ul>\n

      \u200b2. Software in love - data to pass on love<\/strong>\u200b<\/h4>\n

      \u200bI'm afraid to go my own way.<\/strong>! I'll teach you two tricks to open up the Renju chakra:<\/p>\n\n\n\n\n\n\n\n
      \u200bdocking method<\/strong>\u200b<\/th>\n\u200bScenario<\/strong>\u200b<\/th>\n\u200bbrain burning index<\/strong>\u200b<\/th>\n<\/tr>\n<\/thead>\n
      Direct PLC control<\/td>\nSmall assembly line<\/td>\n\u2605\u2606\u2606\u2606\u2606 (plug and play)<\/td>\n<\/tr>\n
      Industrial Ethernet<\/td>\nmulti-device collaboration<\/td>\n\u2605\u2605\u2605\u2605\u2606\u2606\u2606 (to write IP address)<\/td>\n<\/tr>\n
      OPC-UA protocol<\/td>\nCross-brand systems<\/td>\n\u2605\u2605\u2605\u2605\u2606 (have to get an engineer)<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
      \n

      Tested and recommended: using industrial Ethernet group LAN, transmission delay <0.1 seconds within 20 meters, the milk tea is not yet finished the data run out!<\/em><\/p>\n<\/blockquote>\n

      \n

      \u200bThird, PLC controller - the invisible big brother of intelligent sorting<\/strong>\u200b<\/h3>\n

      \u200bYou think it's just a steel box? It's actually the soul commander of the sorting system!<\/strong>\u200b<\/p>\n

        \n
      • \n

        \u200bHow fierce is the new school PLC?<\/strong>\u200b
        \nLike Sai Fang Technology's RISC-V PLC (JH-7110 chip), the 1.5GHz main frequency can do five things at the same time:<\/p>\n

          \n
        1. Receive image signals from vision systems<\/li>\n
        2. Counting goods to the left or to the right<\/li>\n
        3. Control roller line emergency stop\/acceleration<\/li>\n
        4. Commanding robotic arm gripping angle<\/li>\n
        5. It also sends sorting reports to the owner's cell phone!<\/li>\n<\/ol>\n<\/li>\n
        6. \n

          \u200bProgramming is not for the faint of heart.<\/strong>\u200b
          \nThey all use it now.graphical programming<\/strong>(Ladder LD\/Function Block FBD), drag and drop modules and you're screwed:<\/p>\n

          plaintextmake a copy of<\/span>
          [Camera recognizes red box] \u2192 [Trigger roller line pause] \u2192 [Robotic arm grabs and puts left channel] \u2192 [Resume operation]<\/code><\/pre>\n
          A food factory big sister training 3 days to get started to change the process<\/em><\/p>\n<\/li>\n<\/ul>\n
          \n
          \u200b\u200b\u56db\u3001\u907f\u5751\u6307\u5357\u2014\u2014\u8840\u6cea\u6362\u6765\u7684\u7ecf\u9a8c\u5305\u200b<\/strong>\u200b<\/h3>\n
          \u200bPit 1: Light deceives the camera<\/strong>\u200b<\/h4>\n
            \n
          • \u200bscene of an overturned vehicle<\/strong>: Glass reflections allow the system to treat empty boxes as if they were full.<\/li>\n
          • \u200bbreak (a bond, constraint etc)<\/strong>::
            \n\u2705 UseRing LED fill light<\/strong>(Color temperature 5000K most accurate)
            \n\u2705 Pluspolarizing filter<\/strong>reflective
            \n\u2192 Cost increase \uffe5800, false positive rate straight down 90%<\/em><\/li>\n<\/ul>\n
            \u200bPit 2: Robotic arm and roller line fights<\/strong>\u200b<\/h4>\n
              \n
            • \u200bbloodbath<\/strong>: Before the robotic arm is retracted, the roller line suddenly starts \u2192 parts fly all over the place!<\/li>\n
            • \u200blife-saving device<\/strong>::\n
                \n
              1. Add in PLCinterlocking program<\/strong>(Locking roller line during arm movement)<\/li>\n
              2. \u200bDual Sensor Confirmation<\/strong>: Infrared + ultrasonic detection of robot arm position<\/li>\n<\/ol>\n<\/li>\n<\/ul>\n
                \u200bPit 3: The more you use the system, the slower it gets<\/strong>\u200b<\/h4>\n
                  \n
                • \u200bthe actual facts<\/strong>: The image cache is crowding the memory!<\/li>\n
                • \u200beradication program<\/strong>::
                  \n\u2705 Automatically clear the cache every day (set a timed task for 3am)
                  \n\u2705 QuarterlyCompression Algorithm Thinning<\/strong>(Compresses image data to its original value of 30%)<\/li>\n<\/ul>\n
                  \n
                  \u200bV. Real cases - see how others eat crabs<\/strong>\u200b<\/h3>\n
                  \u200bCase 1: Express Warehouse Against the Odds<\/strong>\u200b<\/h4>\n
                    \n
                  • \u200bpre-remodeling<\/strong>: Manual sorting error rate of 5%, peak season backlog of 3 days<\/li>\n
                  • \u200bafter remodeling<\/strong>::\n
                      \n
                    • Ljxy roller line + visual sorting (investment \uffe51.2 million)<\/li>\n
                    • \u200bSorting speed<\/strong>: 12,000 pieces\/hour<\/li>\n
                    • \u200baccuracy<\/strong>: 99.2% (reflective stickers are fully recognizable)<\/li>\n
                    • \u200bpayback period<\/strong>:: 14 months<\/li>\n<\/ul>\n<\/li>\n<\/ul>\n
                      \u200bCase 2: God's operation in a small parts factory<\/strong>\u200b<\/h4>\n
                        \n
                      • \u200bflirty trick<\/strong>: Use ofUsed Robotic Arm + Raspberry Pi<\/strong>Retrofit Ljxy Old Rolling Line<\/li>\n
                      • \u200b(manufacturing, production etc) costs<\/strong>: \u00a580,000 (including the money for the master's milk tea)<\/li>\n
                      • \u200beffect<\/strong>::
                        \n\u2705 Mixed Screw Sorting Accuracy 98%
                        \n\u2705 Compatible with 20 sizes from M3 to M12
                        \n\u2192 The boss's exact words, \u201dIt works better than recruiting two college students!\u201d<\/em><\/li>\n<\/ul>\n
                        \n
                        \u200bPersonal opinion on the blackboard<\/strong>\u200b<\/h3>\n
                        After ten years of automation, I want to yell three truths the most:<\/p>\n
                          \n
                        1. \u200bDon't be greedy!<\/strong>Smaller factories are taken care of first.Single-category sorting<\/strong>(e.g., cartons only), saving half a million dollars over hard-on full automation.<\/li>\n
                        2. \u200bDon't throw away the old roll line!<\/strong>Ljxy 10 years old retrofitSignal Interface Module<\/strong>(\u00a5 2000 \/ unit), as usual, can access the intelligent system.<\/li>\n
                        3. \u200bMaintenance is more important than installation!<\/strong>I've seen too many factories drop millions on installing systems and end up with a lot of money because of theNot clearing the cache \/ not changing the filter<\/strong>Paralyzed into scrap metal - remember.The system is like a car, maintenance is the life renewing elixir!<\/strong>\u200b<\/li>\n<\/ol>\n
                          Finally dump a storm theory.Intelligent sorting is not a matter of choice, it's a matter of survival<\/strong>. When the workshop next door with Ljxy roller line + vision system in the middle of the night no one to separate goods - your workers are still staying up late to move boxes, the gap which is technology? It'sgenerational difference<\/strong>Ah!<\/p>\n<\/div>\n
                          <\/p>","protected":false},"excerpt":{"rendered":"
                          \u200b\u200b\u5f00\u5934\u63d0\u95ee\uff1a\u200b\u200b\\”\u4f60\u8f66\u95f4\u91cc\u7684Ljxy\u6eda\u7b52\u7ebf\u662f\u4e0d\u662f\u53ea\u4f1a\u50bb\u4e4e\u4e4e\u5730\u5f80\u524d\u8fd0\u8d27\uff1f\u770b\u7740\u9694\u58c1\u5382\u7684\u5206\u62e3\u7cfb\u7edf\u55d6\u55d6\u5206\u8d27\u6025\u5f97\u8df3\u811a\uff1f\u522b\u614c\uff01\u4eca\u5929\u54b1\u4eec\u5c31\u5520\u660e\u767d\u2014\u2014\u200b\u200b\u7ed9\u6eda\u7b52\u7ebf\u88c5\u4e0a\\’\u773c\u775b\\’\u548c\\’\u5927\u8111\\’\u200b\u200b\u5230\u5e95\u6709\u591a\u7b80\u5355\uff01\\”\u200b\u200b\u4e00\u3001\u667a\u80fd\u5206\u62e3\u7cfb\u7edf\u662f\u5565\uff1f\u7ed9\u6eda\u7ebf\u5f00\u5929\u773c\uff01\u200b\u200b\u8bf4\u767d\u4e86…<\/p>","protected":false},"author":5,"featured_media":0,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[20],"tags":[1013,516,2518,677],"class_list":["post-1001332","post","type-post","status-publish","format-standard","hentry","category-20","tag-1013","tag-516","tag-2518","tag-677"],"yoast_head":"\n\u81ea\u52a8\u5316\u5de5\u5382\u5347\u7ea7\uff1aLjxy\u6eda\u7ebf\u5982\u4f55\u96c6\u6210\u667a\u80fd\u5206\u62e3\u7cfb\u7edf\uff1f - 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