{"id":1004600,"date":"2025-12-03T16:40:28","date_gmt":"2025-12-03T08:40:28","guid":{"rendered":"https:\/\/vitrans.cn\/?p=1004600"},"modified":"2025-12-03T16:40:28","modified_gmt":"2025-12-03T08:40:28","slug":"conveying-is-inefficient-and-difficult-to-retrofit-how-to-solve-it-with-modular-conveying-systems","status":"publish","type":"post","link":"https:\/\/vitrans.cn\/en\/1004600-html","title":{"rendered":"Conveying is inefficient and difficult to retrofit? How to solve factory pain points with modular conveyor systems"},"content":{"rendered":"<div class=\"vgblk-rw-wrapper limit-wrapper\">\n<p>     \u6a21\u5757\u5316\u8f93\u9001\u7cfb\u7edf\u662f\u4e00\u5957\u4ee5\u6807\u51c6\u5316\u8f93\u9001\u7ebf\u4f53\u4e3a\u57fa\u7840\uff0c\u642d\u914d\u53ef\u7075\u6d3b\u7ec4\u5408\u7684\u6a21\u5757\u5316\u673a\u6784\uff0c\u80fd\u6839\u636e\u4e0d\u540c\u751f\u4ea7\u9700\u6c42\u5feb\u901f\u642d\u5efa\u3001\u8c03\u6574\u7684\u591a\u529f\u80fd\u8f93\u9001\u7cfb\u7edf\uff0c<a href=\"https:\/\/vitrans.cn\/en\"><u>Vitrans Wei Chuang<\/u><\/a>\u7684<a href=\"https:\/\/vitrans.cn\/en\/\">Pallet conveying systems<\/a>is typical.<\/p>\n\n\n\n<figure class=\"wp-block-image size-full\"><img fetchpriority=\"high\" decoding=\"async\" width=\"1440\" height=\"1080\" src=\"https:\/\/vitrans.cn\/wp-content\/uploads\/2025\/11\/\u56fe\u72471-2.png\" alt=\"\" class=\"wp-image-1004602\" \/><\/figure>\n\n\n\n<h5 class=\"wp-block-heading\" id=\"h-\u4e00-\u4e3b\u8981-\u7279\u70b9\"><strong>One,<\/strong><strong>principal<\/strong><strong>specificities <\/strong><strong><\/strong><\/h5>\n\n\n\n<h5 class=\"wp-block-heading\" id=\"h-1-\u6838\u5fc3\u7ec4\u4ef6\u6807\u51c6\u5316\"><strong>1,<\/strong><strong>Standardization of core components<\/strong><strong><\/strong><\/h5>\n\n\n\n<p>Conveying line body (such as BC2, FC2, AC2, etc. series), workpiece tray (WA2, WE2 two types) and supporting institutions (curves, lifts, etc.) have a unified standard specifications, such as the WA2 tray default adapted to the<a href=\"https:\/\/vitrans.cn\/en\/product\/vitrans-flat-belt-conveyor-for-pallet-handling-system-solutions-and-industrial-production-line-automated\/\"><u>flat belt<\/u><\/a>\u3001<a href=\"https:\/\/vitrans.cn\/en\/\">toothed belt<\/a>\u7b49\u8f93\u9001\u4ecb\u8d28\uff0cWE2\u6258\u76d8\u9ed8\u8ba4\u9002\u914d\u5806\u79ef\u6eda\u5b50\u94fe\u3001\u9876\u7f6e\u94fe\u3002<\/p>\n\n\n\n<h5 class=\"wp-block-heading\" id=\"h-2-\u7ec4\u5408\u65b9\u5f0f\u7075\u6d3b\"><strong>2,<\/strong><strong>Flexible combinations<\/strong><strong><\/strong><\/h5>\n\n\n\n<p>The layout can be adjusted according to the size of the site and the production conditions, such as horizontal circulation layout A\/B, vertical circulation layout, and it can also realize multi-layer and multi-direction conveying through modules such as jacking traverse and elevator, for example, transferring pallets between multi-layer lines with LP\/B synchronous belt elevator.<\/p>\n\n\n\n<h5 class=\"wp-block-heading\" id=\"h-3-\u8d1f\u8f7d\u4e0e\u7cbe\u5ea6\u53ef\u63a7\"><strong>3,<\/strong><strong>Controlled load and accuracy<\/strong><strong><\/strong><\/h5>\n\n\n\n<p>Different components correspond to a clear load range, such as BC2 conveyor line with a maximum load of 60kg, AC2\/H conveyor line with a maximum load of 2200kg; high positioning accuracy, PU jacking positioning unit repeatability of \u00b10.1mm, to meet the demand for precision machining.<\/p>\n\n\n\n<h5 class=\"wp-block-heading\" id=\"h-4-\u73af\u5883\u9002\u5e94\u6027\u5f3a\"><strong>4,<\/strong><strong>\u73af\u5883\u9002\u5e94\u6027\u5f3a<\/strong><strong><\/strong><\/h5>\n\n\n\n<p>With an operating temperature range of +5 to +40\u00b0C and a relative humidity of 5% to 85% (non-condensing) and anti-static properties, some components (such as the AC2 conveyor line) can also be used in harsh environments with swarf and sand. &nbsp;<\/p>\n\n\n\n<figure class=\"wp-block-image size-full\"><img decoding=\"async\" width=\"1299\" height=\"974\" src=\"https:\/\/vitrans.cn\/wp-content\/uploads\/2025\/11\/\u56fe\u72472-2.png\" alt=\"\" class=\"wp-image-1004603\" \/><\/figure>\n\n\n\n<h5 class=\"wp-block-heading\" id=\"h-\u4e8c-\u5206\u7c7b-nbsp\"><strong>Two,<\/strong><strong>categorization &nbsp;<\/strong><strong><\/strong><\/h5>\n\n\n\n<h6 class=\"wp-block-heading\" id=\"h-1-\u6309\u6838\u5fc3\u7ec4\u4ef6\u7c7b\u578b\u5206\"><strong>1,<\/strong><strong>By type of core component <\/strong><strong><\/strong><\/h6>\n\n\n\n<h6 class=\"wp-block-heading\" id=\"h-\u2460-\u8f93\u9001\u7ebf\u4f53-nbsp\"><strong>\u2460<\/strong><strong>conveying line &nbsp;<\/strong><strong><\/strong><\/h6>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>Light Duty:<\/strong>BC2\/BC2\/M series, the conveying medium is toothed belt, the maximum load is 60kg, suitable for short distance under 6 meters, clean environment light load conveying, such as electronic components conveying. \u00a0<\/li>\n\n\n\n<li><strong>Medium load type:<\/strong>FC2 series (flat belt, max. load 250kg), PC2 series (overhead chain, max. load 200kg), FC2 is suitable for long-distance conveying over 10 meters, PC2 is suitable for high-cleanliness light load scenario. \u00a0<\/li>\n\n\n\n<li><strong>Heavy Duty:<\/strong>AC2\/AC2\/H series, the conveying medium is<a href=\"https:\/\/vitrans.cn\/en\/\">Stacked roller chains<\/a>\uff0cAC2\u6700\u5927\u8d1f\u8f7d700kg\uff0cAC2\/H\u6700\u5927\u8d1f\u8f7d2200kg\uff0c\u9002\u7528\u4e8e<a href=\"https:\/\/vitrans.cn\/en\/solutions-html\/\"><u>Auto Parts<\/u><\/a>and other heavy loads are conveyed.<\/li>\n<\/ul>\n\n\n\n<h6 class=\"wp-block-heading\" id=\"h-\u2461-\u5de5\u4ef6\u6258\u76d8-nbsp\"><strong>\u2461<\/strong><strong>Workpiece pallets &nbsp;<\/strong><strong><\/strong><\/h6>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>WA2 type:<\/strong>With PA (polyamide) wear pads, suitable for flat belts, toothed belts, etc. Maximum load 120 kg, 42 standard sizes, load plates can be customized.<\/li>\n\n\n\n<li><strong>WE2 type:<\/strong>with PE (polyethylene) wear pads, suitable for<a href=\"https:\/\/vitrans.cn\/en\/\">Stacked roller chains<\/a>\u3001<a href=\"https:\/\/vitrans.cn\/en\/\">top chain<\/a>With a maximum load of 240kg, it also supports the customization of load boards, and has embedded metal inductors at the bottom and sides to meet anti-static requirements.<\/li>\n<\/ul>\n\n\n\n<h6 class=\"wp-block-heading\" id=\"h-\u2462-\u914d\u5957\u6a21\u5757\u5316\u673a\u6784-nbsp\"><strong>\u2462<\/strong><strong>Matching Modular Mechanisms &nbsp;<\/strong><strong><\/strong><\/h6>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>Positioning Class:<\/strong>PN pallet guide plate (repeatability \u00b10.5mm, for coarse positioning), PX pin positioning (precise positioning of machining stations), PU jacking positioning unit (jacking height 2.5mm, simple positioning operation).<\/li>\n\n\n\n<li><strong>Direction switching class:<\/strong>KV\/90, KV\/180 turning units (round belt drive, max. load 20kg), CV\/90, CV\/180 turning units (plastic flat-top chain drive, max. load 90kg for CV\/90), PR jacking swivel unit (can be swiveled 90\u00b0\/180\u00b0, max. load 30kg). \u00a0<\/li>\n\n\n\n<li><strong>Elevation class:<\/strong><a href=\"https:\/\/vitrans.cn\/en\/product\/lp-b-servo-lifter-for-pallet-conveyor-system-and-industrial-automated-pallet-handling-system-solutions\/\"><u>LP\/B synchronous belt elevator<\/u><\/a>(fastest speed 500mm\/s, for multi-layer wire body), LP\/P rodless cylinder lifter (fastest speed 300mm\/s, cost-effective choice for double-layer wire body), LP\/S<a href=\"https:\/\/vitrans.cn\/en\/\">Screw jacks<\/a>(Maximum speed 500mm\/s, scenes with fast beat requirements). \u00a0<\/li>\n\n\n\n<li><strong>Control class:<\/strong>SG series stopper (pneumatic stopper, buffer stopper, etc., e.g., SG\/D150 can stop pallets up to 150kg), ZJ\/S (side), ZJ\/U (bottom) switch bracket (fixing proximity switches, sensing the position of the pallet). \u00a0<\/li>\n<\/ul>\n\n\n\n<h6 class=\"wp-block-heading\" id=\"h-2-\u6309\u5e03\u5c40\u65b9\u5f0f\u5206\"><strong>2,<\/strong><strong>According to the layout <\/strong><strong><\/strong><\/h6>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>Horizontal layout:<\/strong>Horizontal Circulation Layout A and Horizontal Circulation Layout B, suitable for flat sites, realize pallet circulation conveying through the combination of straight conveyor lines and curves.<\/li>\n\n\n\n<li><strong>Vertical layout:<\/strong>Vertical circulation layout, utilizing elevators to connect multi-layer horizontal conveyor lines, saving floor space and suitable for scenarios with sufficient workshop height. \u00a0<\/li>\n<\/ul>\n\n\n\n<figure class=\"wp-block-image size-full\"><img decoding=\"async\" width=\"1299\" height=\"731\" src=\"https:\/\/vitrans.cn\/wp-content\/uploads\/2025\/11\/\u56fe\u72473-2.png\" alt=\"\" class=\"wp-image-1004604\" \/><\/figure>\n\n\n\n<h5 class=\"wp-block-heading\" id=\"h-\u4e09-\u5e94\u7528\u6a21\u5757\u5316\u8f93\u9001\u7cfb\u7edf\u7684-\u597d\u5904\"><strong>Three,<\/strong><strong>Application of modular conveyor systems<\/strong><strong>mileage <\/strong><strong><\/strong><\/h5>\n\n\n\n<p><strong><u><strong>1. Reduced planning and design costs:<\/strong><\/u><\/strong>Predefined function modules reduce the customization design workload and eliminate the need to redesign the structure, saving time and labor costs.<\/p>\n\n\n\n<p><strong><u><strong>2. Reduction in installation and commissioning cycles:<\/strong><\/u><\/strong>Standardized component installation process is unified, high compatibility of each module during commissioning, no need for frequent adjustments.<\/p>\n\n\n\n<p><strong><u><strong>3. Facilitate later maintenance and remodeling:<\/strong><\/u><\/strong>Components can be replaced individually, eliminating the need to replace the conveyor line as a whole; if production needs change, it can be expanded to multi-layer conveying without having to rebuild the system.<\/p>\n\n\n\n<p><strong><u><strong>4. Enhancement of productivity:<\/strong><\/u><\/strong>\u80fd\u6839\u636e\u52a0\u5de5\u8282\u62cd\u4f18\u5316\u5e03\u5c40\uff0c\u51cf\u5c11\u5de5\u4ef6\u7b49\u5f85\u65f6\u95f4\u3002 &nbsp;<\/p>\n\n\n\n<figure class=\"wp-block-image size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"1299\" height=\"976\" src=\"https:\/\/vitrans.cn\/wp-content\/uploads\/2025\/11\/\u56fe\u72474-2.png\" alt=\"\" class=\"wp-image-1004605\" \/><\/figure>\n\n\n\n<p>Image source:<a href=\"https:\/\/zhuanlan.zhihu.com\/p\/1961425517300397585\"><u>Wei Chuang Automation<\/u><\/a>\uff09<\/p>\n\n\n\n<h5 class=\"wp-block-heading\" id=\"h-\u56db-\u5e38\u89c1-\u5e94\u7528\u884c\u4e1a\"><strong>Four,<\/strong><strong>commonly seen<\/strong><strong>Application Sectors <\/strong><strong><\/strong><\/h5>\n\n\n\n<p><strong>1. New energy industry: for battery cell and module transportation<\/strong><strong><\/strong><\/p>\n\n\n\n<p><strong>2. Automotive parts industry: conveying engine parts, chassis components and other heavy-duty workpieces.<\/strong><strong><\/strong><\/p>\n\n\n\n<p><strong>3. Electrical and electronic industry: conveying circuit boards, small electrical components<\/strong><strong><\/strong><\/p>\n\n\n\n<p><strong>4. Motor industry: Conveying and positioning of motor cases, rotors and other components<\/strong><strong><\/strong><\/p>\n\n\n\n<p><\/p>\n<\/div><!-- .vgblk-rw-wrapper -->","protected":false},"excerpt":{"rendered":"<p>\u6a21\u5757\u5316\u8f93\u9001\u7cfb\u7edf\u662f\u4e00\u5957\u4ee5\u6807\u51c6\u5316\u8f93\u9001\u7ebf\u4f53\u4e3a\u57fa\u7840\uff0c\u642d\u914d\u53ef\u7075\u6d3b\u7ec4\u5408\u7684\u6a21\u5757\u5316\u673a\u6784\uff0c\u80fd\u6839\u636e\u4e0d\u540c\u751f\u4ea7\u9700\u6c42\u5feb\u901f\u642d\u5efa\u3001\u8c03\u6574\u7684\u591a\u529f&#8230;<\/p>","protected":false},"author":2,"featured_media":1004603,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[16],"tags":[3379,954,1191,3049],"class_list":["post-1004600","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-16","tag-3379","tag-954","tag-1191","tag-3049"],"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v23.2 (Yoast SEO v23.2) - 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