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In industrial production.belt conveyorAs an important equipment for material transfer, its life span directly affects whether the production line can run smoothly and whether the cost will soar. Therefore, it is necessary for us to understand the product characteristics of the belt conveyor line and its influencing factors, and figure out how to make the belt conveyor line last longer.
One,Common factors affecting belt life
The service life of a belt is often influenced by the material and performance of the belt itself. Belts with high abrasion resistance are able to operate stably for long periods of time in harsh working environments, thereby increasing productivity and reducing maintenance costs. Conversely, poorly abrasion-resistant belts are prone to wear and breakage, leading to production interruptions and increased costs.
Belts break down fast for these main reasons:
1. Overloading:Belts are designed to hold a certain amount of weight, but overloading them is like letting a skinny donkey carry a fat man, it tires quickly and breaks down quickly
2. Material impact:Sharp or irregular materials in direct contact with the belt, it is easy to tie the belt out of the pits or even broken.
3. A hostile environment:High temperatures make the belt brittle, humidity makes it mouldy, and corrosive substances slowly "eat" the belt.
4. Improper installation:Belts fitted loosely or crookedly will be tugged around when running and will soon break down
Two,How to choose a good belt conveyor line?
1, the material is well chosen:
Common belts are rubber, nylon and polyester. Rubber belts are wear-resistant and flexible, and can adapt to a wide range of materials; nylon and polyester belts are strong, corrosion-resistant, and are suitable for heavy-duty, high-speed, long-distance material transport.
1,Well-structured:
desirablebelt conveyorIf the skeleton is made of high strength canvas or steel wire, it can enhance the tensile strength and wear resistance of the belt; if there are patterns or bumps on the surface of the belt, it can better grip the materials, prevent slipping, reduce the friction and wear of the belt in the process of running, and prolong the service life.
2,Environmental adaptation:
Poor environment will accelerate the wear and aging of the belt, if the working environment is poor, you have to pick high temperature, moisture, corrosion-resistant belt, so that the belt can be stable in the "battlefield" play.
4. Services in place:
Technical support and service from the manufacturer is important. If the manufacturer can provide customised design and fast after-sales maintenance, it will be more worrying to use it.
Three,How to extend the service life of belt conveyor line?
1. Use good quality belts:A good belt is like a good tyre, it's quality and you can use it with peace of mind.
2. Rational use:Avoid overloading, avoiding long time continuous operation, avoiding contact with sharp objects, etc. When starting and stopping, controlling the speed and time can avoid excessive impact and wear on the belt.
3. Diligent maintenance:Clean the debris and oil from the belt regularly. Check the tightness of the belt and adjust it in time if it runs out of shape. Replace them quickly if they are badly worn to avoid small problems from becoming big troubles.
IV. Summary
belt conveyorThe wear resistance and longevity of the product is really important! It is directly related to the production line efficiency and cost. Select the right material, design a good structure, maintenance in place, the use of reasonable, these measures can effectively improve the wear resistance and service life of the belt, reduce production costs and improve production efficiency. Therefore, in industrial production should pay attention to the selection of belt conveyor line and maintenance work to ensure the stable operation of the production line.
