English 
简体中文 Overhead Chain Conveyor LineThe advantages of the paper is never a list of parameters - but really into the production scene, in the space utilization, production efficiency, product protection, operation and maintenance costs of these core aspects, to help factories to solve practical problems. Specifically how to land it? Through the advantages of the introduction we slowly say:
One,Layout Flexibility
- compact layoutNo waste:It focuses on short-distance conveying below 8 meters, with CV/90, CV/180 turning unit, can accurately turn 90 ° or 180 °, but also does not change the direction of the pallet. Like electronic factories, precision parts and components workshop, site is limited, with it into a straight line + steering combination, the assembly stations, testing stations connected, often can save 30% or more sites.
- Multi-level linkage saves space:Energy and LP/BSynchronous belt elevatorLP/SScrew jacksSeamless docking, designed for double or multi-layer vertical conveying. For example, in the battery module production line of the new energy industry, the upper and lower levels of the process can be connected by the overhead chain + elevator, without additional installation of horizontal channels, greatly improving the plant.Space utilization。
- Customized adaptations for multiple species:Pallet width (60-800mm), wire body length (can be extended within the compliance range), and motor mounting position can be customized non-standard.
Two,Performance Stability
- High cleanliness + anti-static double insurance:Default with plastic top-mounted chain, with WE2-tray PE wear pads, running almost no dust; tray edge guards are also embedded with metal inductors for better anti-static. In3c electronicsIn addition, the semiconductor industry, which has high requirements for the environment, can avoid static breakdown of the chip, dust contamination of the workpiece, the product qualification rate can often be raised 5%-10%.
- Wear-resistant and build-resistant for long life:PE wear pads reduce friction between the pallet and the conveying medium, and the CV series turning units can be equipped with an optional lubrication unit to further reduce chain wear; coupled with regular cleaning, the continuous running life of the line can be extended to more than 5 years. Like new energy battery component transportation, automotive parts assembly of these 24 hours without stopping the scene, the monthly breakdown downtime can often be controlled within 1 hour.
- Balancing loads and beats:WE2-pallet can carry a maximum of 240kg, unit length load limit 0.5kg/cm, light to electronic components, medium to small auto parts can be sent. Also supports pallet stacking cache - if the front assembly 30 seconds / piece, after the detection to 60 seconds / piece, stacking function can avoid the front blocking, after the road, etc., the overall beat of the production line to a certain extent can be raised 20% or more.
Three,Ease of operation and maintenance
- Modular disassembly saves time:Overhead Chain Conveyor Lineis standardizedmodular designIn addition, the motor, turning unit and protective cover can be dismantled and replaced individually. For example, automobile parts factory, if a module failure, no need to stop the entire line, disassemble and replace the corresponding module on the line, maintenance time from the traditional conveyor line of 4 hours compressed to 30 minutes, a little bit of production without delay.
- Maintenance costs are more economical:Without complicated lubrication systems, plastictop chainWear-resistant and easy to clean, can reduce lubricant consumption and cleaning costs. In the electronic clean room, can also avoid lubricant contamination of the workpiece, monthly maintenance consumables expenditure can often be reduced 30%.
- Flexibility in speed regulation to suit multiple working conditions:PC2 type overhead chain can be equipped with frequency converter to adjust the speed, the motor also has a variety of mounting angles to choose from, can follow the production beat to adjust the speed - assembly station to be slow and stable, transfer section to be fast and efficient, a set of equipment can be dealt with. For example, if the motor industry sends stator and rotor, adjust 5m/min for manual assembly and 12m/min for automated inspection, no need to change the equipment and flexible transportation.
Four,precise positioning
High-precision PositioningGuaranteed quality:Can be paired with high rigidity pallet positioning pin sleeve (accuracy ± 0.05mm) or guide groove (± 0.5mm), in the precision machining, electronic components welding these scenes, the workpiece positioning error can be controlled at the micron level. For example, semiconductor chip packaging.top chainWith the pallet precisely aligned to the weld head, the weld joint offset can be reduced to less than 0.1%, which is almost negligible.
Five,Industry Scenario Adaptation
| Application Sectors | Core pain points | Top Chain Advantages on the Ground |
| electrical and electronic equipment | Anti-static, high cleanliness, site constraints | Anti-static design protects the chip, no dust pollution, space-saving turning unit |
| Auto Parts | Multi-species adaptation, beat imbalance | Non-standard customization to adapt to different parts, stacking function to balance the process rhythm |
| new energy | Multi-level layout, continuous operation | Combined with an elevator for multi-layer conveying, the wear-resistant design is designed to withstand 24-hour operation. |
| precision machinery | High-precision positioning and machining accuracy required | Positioning accuracy up to ±0.05mm, guaranteeing consistency in workpiece processing. |
Overall.Overhead Chain Conveyor LineThe core advantage is to adapt the scene with modularization, guarantee the efficiency with stability, and improve the quality with precision. It doesn't engage in fancy functions, it just stares at the production pain points of different industries to solve, that's why it has become the first choice of factories in the scenario of short and medium distances, light load and high cleanliness.
