How to play with flexible production by accumulating roller conveyor line?

In modern industrial production, the demand for flexible production is growing, how to realize the flexible adjustment and efficient operation of the production line has become the focus of attention of enterprises. Accumulation typeroller conveyorAs a modular conveyor designed for heavy-duty scenarios, it is becoming the preferred solution for many industries such as automotive manufacturing, e-commerce logistics, food and beverage, etc. with its unique performance advantages. Follow together(reddish jade)The pace of the program is to understand exactly what the core value of the accumulating roller conveyor is.

One,modular design

Accumulation roller conveyor lineAdopting highly integrated modular design, the core components include drive module, roller section, rotary unit, lifting unit, positioning unit and so on. All components are pre-assembled and can be quickly combined through standardized interfaces to support complex layouts such as bi-directional shunting and multi-station docking.

1. Rapid deployment：The system can be set up in as little as 1 day without complex commissioning, saving 70% of installation time compared to traditional conveyor lines.
2. On-demand expansion:Modules can be added or subtracted flexibly according to production needs, such as adding a new diverter to realize multi-line sorting, or installing a rotary table to change the direction of the pallet, so as to easily adapt to the adjustment of product lines.
3. Spatial optimization:The drive unit is integrated underneath the conveyor surface, saving the 30% floor space and making it particularly suitable for plant environments with restricted floor heights.

Two,Heavy Duty Performance

For heavy load requirements in industrial scenarios, WeiTronicsAccumulation roller conveyor lineDemonstrate excellencecarrying capacity：

1. Strong carrying capacity:The maximum load of a single set of roller is 200kg, and the whole line can convey up to 4000kg of heavy objects (such as automobile chassis and large equipment racks), which is suitable for heavy industry scenarios.
2. Accurate accumulation and release control:Adopting bevel gear spindle drive technology, when the pallet is stacked, the roller and sprocket can be separated and idling, avoiding the damage of goods extrusion. Accumulation force can be adjusted manually, and the repetition positioning accuracy reaches ±0.3mm, which ensures the safety of precision components transportation.
3. Low Maintenance Advantage:Bevel gear drives eliminate the need for frequent lubrication compared to traditional chain drives, reducing maintenance costs by 50% and improving the shop floor environment with less than 60dB of operating noise.

Three,functional integration——Creating Intelligent Production Lines

Accumulation roller conveyor lineIt does not operate independently, but builds a full-process automation system by linking with peripheral equipment:

• Jacking and positioning unit:When the pallet reaches the designated station, the double cylinder lifting device will lift the pallet away from the conveying surface by 5mm, together with the horizontal blocker to realize accurate positioning, supporting a maximum of 1200×1200mm pallet, suitable for assembly, testing and other processes.
• Heavy duty traverse unit:Driven by a three-phase motor, it can pan the pallet transversely to the vertical conveying line, change the conveying direction, support a maximum load of 1.5kg/cm, and realize multi-line linkage.
• Rotary table unit:Servo-driven 90°/180° swivel, 270° range adjustment in stages, minimum swivel time of 4 seconds, consistent pallet orientation, adapted to the cycleProduction Line Layout。

Four,Application Scenario: Multi-industry Adaptation

(reddish jade)Accumulation roller conveyor lineIt has been scaled up in a number of areas:

Automotive Manufacturing:It carries the body chassis on the assembly line and completes 90° steering with the rotary table, supporting the mixed production of multiple models; the accumulation function avoids the congestion of assembly stations and improves the flexibility of the production line.

E-commerce logistics:Sorting link through the splitter to realize automatic parcel lane, processing more than 200 pieces per minute, accumulation function supports dynamic cache, reducing manual intervention.

Food and Drink:In the glass bottle filling line, the roller runs smoothly at low speed to avoid bottle collision when accumulating; the jacking and positioning unit accurately connects with labeling and cartoning equipment.Efficiency gains 40%.

Five,Accumulation roller line的Selection Guide

Wei Chuang provides standardized products and personalized customized services with the following core parameters:

• Roller parameters:The material is stainless steel, the pitch is optional 130/195/260mm, the conveying width 300-1200mm, the length of the line 1000-6000mm.
• Drive Configuration:Support 220V/380V voltage, motor can choose Sumitomo, Seiken, Siemens and other brands, power 750W, conveying speed up to 15m/min.
• Customized services:Provide non-standard dimensions, special materials (such as corrosion-resistant coatings), explosion-proof design and other customized solutions to meet the needs of special scenarios such as chemical and pharmaceutical.

Order example: TS7-BG1-B500-L4000-P130-V12-JY075-380 (Double track roller line, 500mm wide, 4000mm long, 130mm pitch, speed 12m/min, Seiken motor, 380V)

About Us

Weichuang Automation specializes in the research, development, manufacturing and sales of intelligent conveying equipment, and is committed to providing efficient, safe and reliable conveying solutions for the automation market. And we provide a full range of pre-sales consulting and after-sales support to provide users with the best experience.