At three o'clock in the morning, Lao Zhang, the workshop director of a mobile phone factory in Dongguan, stared at the jammed belt line and scratched his head - theThe capacity of 200 mobile phones per minute is stuck at 120.The screens are piled up higher than the steamers in the canteen! Does this look familiar? Don't panic! Today we will use the Guangdong electronics factory, automobile factory combat cases, hand in hand to teach you to use the speed chain to turn the capacity of a heel!
🔧 Electronics Factory Breakout: From "Turtle Crawl" to "Flash"
pain point scenario: A bluetooth headset factory in Shenzhen, mounter waiting for material downtime of half an hour, the workers dry eyes!
crux of the matter | Traditional programmes | Multiple speed chain solution | Effect Comparison |
---|---|---|---|
Tooling Board Cardstock | manual handling | 2.5x speed chain + self-flowing guides | Jam rate ↓90% |
Precision component displacement | Reduced transmission speed | Conductive wheel + ±0.05mm positioning chain | Yield ↑25% |
Risks of working with electricity | Manual power-off operation | Wire body conductive wheel + work plate conductive pole | Zeroing out safety incidents |
The master makes the call.: Three words to remember when choosing a chain for an electronics factory 👉
antistatic(plastic friction sparks kill people)
anti-skew(Chip capacitors are scrapped if they are crooked by 0.1mm)
adjustable speed(2-20 m/min stepless speed is just what's needed)
🚗 Automotive Factory Reversal: Heavy Goods Handling No Longer "Shining Old Backs"
The bloody history of an engine factory in Foshan: Worker sprains three in one day lifting a 90kg cylinder!
Step-by-step solution disassembly::
- Bearing upgrades::
exchange (sth) for (sth else)Steel 3x Speed Chain+Thickened work plate, directly carrying 200kg engine - precise positioning::
retrofittingPneumatic stopperIn place error <1mm - Rust Prevention Tips::
Zhongshan Lamp Factory chain rusted during the rainy season, switching to theAll stainless steel linksZero failures in the last three years
👉How much do you really save??
⇨ Human costs: 8 porters saved, $480,000 less wages in a year
⇨ Efficiency gains: engine flow time compressed from 45 minutes to 18 minutes
⚙️ The mystery of the timespeed chain: why can it "run fast and steady"?
(illustration of the principle of the "white guy knows it all" version)
plaintextmake a copy of[Chain Speed V1] + [Roller Rotation Increase V2] = Workpiece Rampage! ↓ ↓ Base movement (roller diameter D/roller diameter d) × V1
Take a chestnut 🌰:
When the rollers are twice as large as the rollers (D=2d), the speed of the work plate shoots right up to the chain's3 times!Here's the key.::
▶️electronic factoryMulti-purpose engineering plastic chain (anti-static + lightweight)
▶️car factoryMust choose steel chain (build resistant! Can withstand soaking in hydraulic oil)
📏 Selection to avoid the pit guide: parameter miscalculation seconds into a "money machine"
A case of blood and tears: The owner of a small factory in Huizhou is greedy for cheap results:
⇨ Inflated motor power → burnt out controller lost 70,000 yuan
⇨ Free design trap → three times to change the map was charged 15,000Anti-pitfall formula(take it away):
plaintextmake a copy ofLoad per metre (kg) = (Workpiece weight + pallet weight) ÷ Pallet travel distance
→ Electronic wire: ≤50kg/m choose WCHE3 chain
→ Automotive wire: ≥70kg/m WCHE5 chain for closed eyes.The contract must have these three clauses written into it.::
- Motor brand + actual power (e.g. "Taiwan TECO motor, 1.5kW")
- Free modification ≤ 3 times
- Includes rust prevention process (sandblasted galvanised? or baked enamel?)
💡 Personal rant: don't be fooled by the "big brands"!
Found after running 37 factories in Guangdong.Small and medium-sized factories are the kings of value for money!
- Reaction Speed Crush: Shenzhen mobile phone factory burst order, Guangzhou Bonang12-day deliveryWhole line (45 days for large factory offer)
- Smaller orders are more flexible: Dongguan sensor factory as long as 80 metres of production line, large factories think that the amount of small, small and medium-sized factories are quick to accept the order!
- Hidden Skill Points: A factory in Panyu adds electronic wires toAutomatic speed reduction at nightFeature - Electricity bills are reduced by 15% straight away!
Dump the big truth at the end.The smell of oil on the shop floor is a hundred times more believable than a sales PPT! Next time you go on an expedition, go straight to someone's canteen - see if the bottle containing the chilli sauce is also running on a multiplier chain 🌶️
(Note: technical parameters in the text are quoted from industry norms, and cases are quoted anonymously with the authorisation of the enterprise)
: Application examples of computer monitor production lines and laptop assembly lines
: Flow Efficiency Improvement in Automotive Engine Assembly Scenarios
: Positioning Accuracy Requirements for Precision Component Handling in Electronics Factories
:: Rust prevention programmes and emergency delivery cases
:: Calculation formula and load criteria for the selection of doubler chains
: Conductive wheel design for charged transport
: Principle of multiplier chain speed increase and logic of material selection