English (UK) 
简体中文 Electronics factory owners, production line stuck in the conveyor belt efficiency? Obviously orders piled up mountains, but workers are always waiting for material turnover?Don't be fooled by sales! Today we pick open the Nantong double-deck speed chain line price black box, hand in hand to teach you with the lowest cost, the shortest period of time to get this "efficiency lifeline" - look at the end of the stand-alone savings of 30% budget, compressed by half the period of time is not a dream!
First, the basic literacy: double-layer speed chain line by virtue of what is the electronics factory just need?
Q: Isn't it just a conveyor belt? What's the difference between that and a single-ply line?
A.The upper runners work the boards, the lower empty boards sneak back to the starting pointThe first one is a line that is used as two lines! For example, in a patch shop, the top layer is loaded with circuit boards clicking and sticking components, and the bottom layer has empty trays going back to the loading area in seconds. Compared to a single layer of wire.Space Saver 60%The efficiency is directly doubled. What's even better.积放功能--Q: What is the accumulation of release? A: Imagine that the quality control station stops a board, the workers slowly check the weld joints, the back of the board run as usual.not waiting and not blocking (idiom); not a moment too soon! No such feature? All lines are shut down waiting for inspections, and daily production capacity has collapsed straight away.
Q: Why does the electronics factory have to have it?
A: Three major dead ends only it can break!
- ESD is killing me.: Work board must be equipped with copper foil conductive static electricity, otherwise the chip a paste a waste;
- Targeting Just-In-Time DemandComponents are directly soldered askew when the patch error exceeds ±0.1mm;
- Flexible Wire Changing Mania: Producing mobile phone motherboards in the morning, cutting smart watches in the afternoon, and switching the programme of the work board in 5 minutes.
Second, the price of deep: 15-80 million price difference in the end where the difference?
Q: Are sales quotes like metaphysics? How can I calculate the cost without getting screwed?
A: Dead on target with these four core costs (using the 20 metre line as an example):
| cost item | Money-saving programmes | a booby-trap | Impact of spreads |
|---|---|---|---|
| Chain system | 08B plastic wheel chain for light parts | Thin aluminium rails for heavy loads | Save $30,000/lose $150,000 by breaking the chain. |
| Guide material | Surface-hardened aluminium profiles (reduced weight 30%) | Stainless steel rails (expensive + difficult to install) | 500 per metre |
| Motor Configuration | Domestic inverter motor (speed regulation 0.5-5m/min) | Imported servo motor (excess precision) | Double the total price |
| smart module | Basic RFID Tooling Board Tracking | Fully automated robotic arm docking | +200,000 |
Note: Nantong local factory offer 15% lower than Shenzhen, but be wary of using second-hand chain for second best!
Q: Why is there a $300,000 difference in quotes for the same length?
A.Hidden costs are in the details!
- The Load Pit: A factory to save material with 1.5mm thin aluminium rail, the results put 10kg power adapter, half a year pressure deformation stop production for three days;
- speed IQ tax: Triple speed sounds fierce, but paste 0402 small capacitors? Must be frequency conversion to 0.3m/min to stable, blindly chasing high-speed white burn money;
- Invisible fee for protection: Electronic factory must be equipped with air shower dust room, did not leave the interface? Later transformation plus ￥80,000.
Third, the duration of the game: 2 months pressed to 25 days of practical tips
Q：Customisation cycle does not move 60 days? What if the production line can't afford to wait!
A: Three tips to rip off the procrastination label:
- Modular design saves lives:: SelectionSegmented aluminium profile bodyThe wire is assembled on site like a Lego. Case: Travostar 12 metre line body, more than welding the whole lineSave 20 days.;
- Parallel Construction Riot Operation: Simultaneous drying of foundation pre-plugging and in-plant unit fitting! Wait for the civil engineering to install the motor/chain first and plug it in directly on arrival;
- Acceptance clauses stuck in deadlines: The contract states that "more than 1 day penalty total price of 0.5%", a patch factory in Nantong rely on this trick to force the supplier to deliver 8 days in advance.
Q: Always breaking down after installation? The labour period is no longer short for nothing!
A.Test these three places wildly during the acceptance inspection::
- idle chatter: Put a piece of A4 paper on the tooling board and the paper floats up during operation? The flatness of the guideway is less than ±0.2mm;
- emergency response: Shoot the emergency stop button and the line takes more than 0.5 seconds to stop? Safety grating response delayed;
- reflow bayonet: Lower deck airboards through the bends, clicking noise? Roller diameter jerry-rigged.
Fourth, blood and tears to avoid the pit: burned over a million to buy the lessons learned
If you don't do a load check?
▶tragedyA rechargeable treasure factory didn't calculate the WA value (weight per metre of conveyor) and chose light chain according to the sales recommendation. As a result, the work plate full of battery cells was overweight, and the chain broke in 3 days of operation, which led to production stoppage for repair and compensation for the customer's delivery loss.$370,000 down the drain..Copy the formula.::
WA(kg/m)=(workpiece weight + pallet weight)/pallet travelling distance
-- Be sure to select the chain according to the maximum load x 1.5 times!
If localised services are ignored?
▶spectre: Shenzhen suppliers cheaper 30,000, but equipment cardboard when the engineer can only arrive the next day. Nantong thunderstorm days production line paralysed for 16 hours, loss of ordersEnough for two new lines..die-hard indicator::
- The contract states "2 hour on-site response";
- Check the list of spare parts in the manufacturer's Nantong warehouse (at least 5 sets of chains/rollers).
I'm going to make the call.
If you ask me, there are three things to keep an eye on when an electronics factory gets a double-decker line.Firstly, we take the heaviest workpiece of our own house to check the chain load-bearing, then according to the complexity of the process to cut off the redundant functional modules, and finally the "overtime penalty" and "two-hour repair" carved into the contract!After all, the production line stops 1 hour loss of 50,000, the local can always kick the door to urge progress of the supplier, than blowing on the sky of the "international big brand" is more real.
