Basic knowledge: price components and sources of variation
Tea Mountain manufacturing industry purchases multiplier chains at prices spanning up to5,000 RMB - 25,000 RMB / metre, the core differences stem from four major dimensions:
- Material Cost
▸ Carbon steel base model: $5000-8000/m (common for electronic assembly workshop)
▸ 304 stainless steel upgraded model: premium 30%-50%, but with 3-5 times longer lifespan
Case: Chashan, a photovoltaic enterprise 200 metres of stainless steel wire body, although the initial investment of more than 3.6 million, but the annual savings of 450,000 electricity costs - Technology premium
▸ Ordinary motor drive: cost per metre +$500-800
▸ Servo positioning (±1mm accuracy): +2000-3000 per metre - functional module
▸ Electrically Conveyed/Automatic Tensioning: Single Increment 10%-15%
▸ AGV interface pre-built: smart upgrade cost up 15%-30% - Non-standard customisation
▸ $500-2000 per metre mark-up but save 30% on remodeling
Chashan new energy plant custom explosion-proof line body, the initial investment of more than 80,000, the subsequent transformation of the reflection of 220,000
Scenario Adaptation: Selection Map for Tea Hill Enterprises
Light load scenario for electronic appliances (<10kg)
- Recommended Configurations: 08B chain + aluminium frame + base motor
- price range: $1000-3000 per metre
- Local Cases::
Adoption of the Electronic Factory at Chau Street, Cha Shan TungAccumulated Speed ChainWorkpiece plate with electric design (anti-static), unit price 2200 yuan / metre, beat boost 40%
Auto parts heavy duty scenarios (80kg+)
- required technology: 16A chain + carbon steel guide + servo drive
- price range: 8,000-18,000 yuan per metre
- Cost Analysis::
▸ Single point load 50kg+ (lightweight chain only 10kg)
▸ Wide 30% dashboard wire body with integrated electronic screen monitoring for Great Wall car, unit price 12,000 per metre
Medical/Photovoltaic high-end scenarios
- Intelligent Configuration: RFID Chip Tooling Board + MES System Docking
- price range: $15,000 - $25,000 per metre
- Tea Hill Practice::
The gene amplifier production line adopts fully enclosed dustproof design, supports 2-20m/min frequency conversion speed regulation, and the pass rate of thermal imaging verification is 99.6%.
Cost Control: 3 Efficiency Strategies for Tea Hill Factory Managers
▶ Space Magic: U-Shaped Layout Saves Land 30%
- Guanrui Industry designs U-shaped line for 500m2 factory building in Chashan, saving 150m2 space
- Ultra-thin 500mm body (Kouryou Solution) for restricted floor heights
▶ Maintenance cost compression: IE3 motors save $18,000 per year
- 100m assembly line with IE3 motor saves electricity cost 12-18,000/year compared to IE1
- Predictive maintenance sensors reduce downtime losses by $360,000/year
▶ Residual value management: standardised maintenance for more recovery 30%
- Regular lubrication extends life by 3-5 years and increases residual value by 45%
- A plant without maintenance equipment scrapping only 15% recycling, standardised maintenance up to 45%
Risk Avoidance: A Pitfall Avoidance Checklist for Tea Hill Procurement
Types of traps | error case | correct programme |
---|---|---|
load mismatch | Misuse of lightweight chain in electronics factory leads to deformation of workpiece boards, a monthly loss of 120,000 yuan | Must have 16A chain + carbon steel guide for auto parts |
compression fault (geology) | No AGV interface reserved, secondary modification cost over $200,000 | Conductive row + AGV interface required as standard |
Installation omissions | Cross-floor transport unbudgeted, plus $50,000 per floor | Confirmation in advance of explosion/high temperature modification charges (accounting for 10%-15%) |
Tea Hill Cost FormulaMaterial Adaptation x Functional Accuracy x Intelligent Pre-built = Total Cost Reduction of 35%+.
(Source of data: Measured by Cha Shan Kin Seng/Guan Rui Project)
Attachment: Tea Hill Supplier Comparison Channel
▸ Economy Programme: Kin Shing Electronics (11 East Chau Street, Tea Hill) 13926803644
▸ Heavy Duty Line: Guanrui Industry 400 Hotline (Chashan Project Team)
▸ Intelligent Upgrade: Kwang Leung Intelligent 13912341296 (Free 3D Layout Plan)
The data in this article is based on 2025 Tea Hill manufacturing research, prices are affected by steel fluctuations ± 8%, specific to the programme offer shall prevail.