English (UK) 
简体中文 Are you new to the industry and you get a big headache when you hear "speed chain customisation"? All you can think of is: "How fast can this thing go?" Why do air-conditioning factories and mobile phone factories use completely different ones?"" Is it really more cost-effective to spend money on customisation than on generic lines?" -Don't panic! Today, we will use the real example of air conditioning factory to install compressor, mobile phone factory to solder circuit board, to the electronics and home appliance industry, the customised speed chain that the door to give you a complete understanding!
🔍 I. Why are electronic home power plants dead set on customisation? Can't a generic line work?
It really doesn't work!Home appliance assembly line also pay attention to the "food to eat":
- Mobile phone patch cordsAntistatic is the lifeblood ⚡, aluminium profile rail + conductive wheel is standard, drop a screw the whole batch of motherboard scrapped!
- Air conditioner assembly lineCompressors have to be used.Carbon Steel SkeletonSpeed over 12m/min? Watch out for the shell bam!
- Refrigerator test section: Sub-zero test area to be cold-resistant chain, ordinary plastic roller freeze cracked minutes to strike ❄️
White Soul Torture: Isn't customisation expensive as hell?
See how you compare! A factory in Jiaxing used a universal line to install washing machines, drum jamming downtime for a day to lose 80,000; customised anti-jamming line is 50,000 expensive, but three years to save 470,000 downtime costs - this account you do the maths?
⚙️ II. Highly customised programme core four-pack (with guide to avoiding pitfalls)
Manufacturers blow the sky high? Keep an eye on these four points to keep from flopping!
| Customised modules | Electronics Factory Focus | Power plant focus | Early warning of pitfalls |
|---|---|---|---|
| Chain system | 2.5x Silent Chain⚡ | 3x speed heavy duty chain (for compressors) | Don't exceed 50°C for plastic rollers |
| Conductive design | Workpiece plate embedded copper row + static brush | Normal grounding is fine. | Mobile phone factories do not have this configuration? SMDs are all over the place! |
| Workstation Layout | 1 metre spacing (precision welded) | 1.5 metre spacing (large assemblies) | Too close? Worker got a bruise on his arm. |
| control system | Servo positioning ±0.1mm accuracy | Variable speed control is enough | No PLC brand in the contract? Waiting to use a copycat! |
A case of blood and tears: Shenzhen, a factory to save budget selection of ordinary chain mounted TV screen, the results of electrostatic breakdown panel, a batch of 200 units scrapped - save 30,000 to compensate for 300,000, the boss intestines are remorseful green!
💰 Three, costs are controlled in this way, and your boss will praise you for living your life!
Customisation is not a bottomless pit! Teaches you to dismantle the "price assassin":
plaintextmake a copy ofBasic frame (40%) → choose aluminium profiles to save 30% weight, electricity costs 20,000 less a year Transmission system (30%) → 2.5 times the speed of the chain is cheaper than 3 times the speed of 15%, mobile phone factory enough! Control system (20%) → Mitsubishi PLC is 10,000 yuan more expensive than miscellaneous brands, but the failure rate is low 90% Invisible price increases (10%) → contract states "tensioning device / emergency stop button all inclusive".Home Electricity Plant Realistic Quotations(20 metres of air-conditioning line, for example):
- economy edition: Carbon steel frame + 2.5x speed chain + normal motor →160,000-200,000(Suitable for small factories)
- Premium Edition: aluminium profile + 3x chain + servo positioning →250-350,000(Capacity 300 units per day↑)
- Premium Edition: IoT control + automatic code scanning →400,000+"Even production data is analysed for you.
Wait a minute! There's a big hole here.::
Manufacturers often puttooling boardCounting "consumables" as an extra charge! Before signing the contract, you have to yell: "Aluminium or wood? How many years?" (Refer to the list of materials on page 8)
📊 IV. Ask Yourself: 3 Secrets a Master Teacher Won't Tell You
Q1.Assembly line with half a year chain "squeaking" how to do?
A.probablyTensioners cut corners! The formal configuration of the hydraulic cylinder automatically adjust the tightness (± 2mm error), cottage goods by hand to screw the bolts - workers climb under the adjustment every day, the productivity drop 30%!
Q2.You want to add an auto detector to remove the whole line?
A.Leave it at the time of customisationModbus interfaceIt works! But the width of the power slot is ≥ 8cm (webpage 9 measured), otherwise it can't be stuffed into the vision sensor. Cost of retrofitting:
- Infrared code scanning gun → 2500 yen (for applying barcode)
- AI Defect Detection → 80k (but yields up 15%)
Q3.100K difference in quotes for the same length? What's the secret?
A.hinge onWear-resistant layer for guide rails!
- Spraying ordinary paint: 3 months grinding out aluminium slag, chain jamming
- anodic oxideFriction coefficient ≤0.15, power saving and durability for 5 years↑.
Goods inspection trick: take the key to scratch the rail! Return the product if it has scratches.
💡 EXCLUSIVE DATA: The Truth Home Power Plant Owners Beat to Death
Hardcore intel picked up by squatting in ten factories:
Don't be fooled by "stainless steel"!
--For air-conditioning plantsGalvanised carbon steel(Rustproof + Load-bearing) 40% cheaper than stainless steel, refrigerator freezer area before the need for all stainless steel
② Test terms not written = wasted effort!
--Forcing manufacturers to sign72 hours no load + 100 units full load test(Learning Crown Reach Industrial Simulation Compressor Shock), downtime over 1 hour? Tailback deduction of 50,000!
Finally dump a solid statistic.23%'s home power plant burns millions in three years to revamp secondary due to production line design flaws--Would you like to be the one to do it?
(The data in this article is cross-validated from: Guanrui industrial equipment cases, Guangliang technology white paper, Diyi Intelligent test reports)
