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In the assembly hall of a modern factory, have you ever seen a flowing "lifeline", constantly transporting products? They operate efficiently and accurately, greatly improving production efficiency. This kind of magic production line isSpeed Chain Conveyor Line (also known as Roller Chain Line).
01What is a speed chain conveyor line? What can it do?
In a nutshell.Speed Chain Conveyor LineIt is a kind of equipment that uses a special chain to drive the movement of the work plate (the platform that carries the product). Its core "black technology" lies in its chain design:
The secret of "speed doubling":The chain itself runs at a constant speed, but the contact points between the rollers on the chain and the carrier plate are cleverly designed. When the chain moves, the actual travelling speed of the work plate will be greater than the speed of the chain itself, which is usually one, two and a half or three times the speed of the chain (this is the origin of the names of single, 2.5 and triple speed chains). This design of "small drive with fast running" is the core of its efficient conveying.
Flexible and versatile carrier:It relies on the work plate as the carrier. The products are fixed on the work plate, and the work plate runs on the chain, which can easily realise straight line, turn, up and down, left and right reciprocating motion, and flexibly adapt to the layout of complex production process.
Highly customisable:The Speed Chain Conveyor Line is by no means one-size-fits-all! Its style, length, height, width, material (steel plate, engineering plastic plate, wooden plate, etc.), circulation method, etc. can be tailored according to the actual needs and space characteristics of the workshop. Many users also add lighting tubes, shelves, workbenches and other practical accessories to the line body, transforming it into a multifunctional production line.
02See here for key configurations
Want to know about aSpeed Chain Conveyor LineThese parameters are important:
- Size:The width of the line is commonly between 250mm and 900mm (can be customised); the height is usually around 750mm as standard, but can be adjusted in the range of 500mm to 1,000mm (for easy adaptation to operators of different heights); and the length of a single drive can be up to 30-40 metres (can be customised as well).
- Speed:Conveying speeds typically range from 2 to 20 metres per minute to meet the needs of different process rhythms.
- Chain:There are two main types: double pitch roller chain with equal speed of chain and rollers; differential chain with differential speed of chain and rollers. (Provides 2.5 times speed or 3 times speed effect).
- Frame:The skeleton is made of a variety of materials, such as lightweight aluminium profiles, sturdy carbon steel, durable stainless steel, etc., which are selected according to different environmental requirements.
- Charged:It can be driven by a common 220V/50HZ or 380V/50HZ industrial power supply.
No efficient equipment is possible without the support of key components:
multiplier chainThis is the heart of the "speed doubling" effect. It allows the pallets and products above the chain to run faster than the chain itself, dramatically increasing conveying efficiency.
Blockers: Need precision stops on the production line? The stopper is the key. It can accurately stop the work plate (together with the product) at the designated station, so that workers can carry out assembly, testing and other operations. When finished, the blocker is lifted, and the product can move on smoothly again.
03Multiplier chain conveyor line to bring real benefits to factories!
optionSpeed Chain Conveyor Linethat can bring tangible benefits to the business:
- efficiencyElevate:Replaces tedious, repetitive manual handling tasks and significantly improves the production tempo.
- High load capacity::It can handle heavy loads that are difficult to be moved by human labour. And it can work continuously for a long time stably and tirelessly to ensure the continuous operation of the production line
- Accurate and reliable:Reduces errors and accidents such as bumping and misalignment that are difficult to avoid during manual handling.
- Safety and security:Speed chain conveyor lines provide a safer automation solution that maximises personnel safety even in the event of an accident.
- Versatility:As an efficient material carrying and conveying system, it is widely used in the assembly, testing and packaging of electronic appliances, automotive parts, home appliances, medical equipment, hardware tools, and even metallurgy, building materials and many other industries.
- Saving money and trouble:Compared with the traditional way of transporting materials, the speed chain conveyor line is more convenient to operate, the transport path is shorter and continuous, which can effectively reduce logistics costs.
To summarise.
Whether it's automotive assembly, appliance production or precision electronics manufacturing.Speed Chain Conveyor LineWith its "double speed" drive, flexible conveying, high degree of customisation and precise control, it has become an indispensable player in modern and efficient production lines. It is the perfect combination of efficiency, precision, safety and flexibility, and is the ideal choice for enterprises to improve automation, optimise production processes and enhance competitiveness.
