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In the 3C electronic manufacturing field (computer, communication, consumer electronics), due to the small size of the product, fast replacement, high cleanliness requirements, strict production precision, so the plate chain conveyor line and belt conveyor line (especially synchronous belt conveyor line) are the two most widely used types. ) are the two most widely used types. In the whole machine assembly, testing and packaging, drum motorised conveyor line combined with accumulation design is gradually becoming the mainstream choice.
One,The most common types of conveyor lines used in 3C electronics manufacturing
01plate chain conveyor(sprocket line)
Structure:Metal sheets (stainless steel/aluminium alloy) are spliced together to form the conveying surface, which is driven by a chain.
Applicable Scenarios:Heavy parts handling (e.g. server chassis), impact-resistant stations, cleaning processes.
02belt conveyor
Structure:Belt made of rubber/silicone/PU, driven by driving roller.
Applicable Scenarios:Lightweight product transport (mobile phones, headphones), stations without static requirements, linear transport.
03Synchronous belt conveyor line
Structure:Toothed belt + synchronous wheel for precise position control.
Applicable Scenarios:Automated assembly requiring precise positioning (e.g. camera module attachment), robot loading and unloading.
04Drum Motor Conveyor Line
Structure:Each drum has a built-in independent motor that collaborates through the controller.
Applicable Scenarios:Flexible sorting, dynamic accumulation, intelligent routing (e.g. product diversion to different test stations).
Two,Why do these conveyor lines dominate in 3C electronics?
1. plate chain conveyor
- Wear-resistant and load-bearing
- Adaptation to harsh environments
- Stainless steel meets clean room standards
- High stability to ensure continuous operation of the production line
applianceScene:Laptop case coating line, data centre server assembly.
2. Belt / Timing Belt Conveyor Line
- Silent and vibration-free to avoid displacement of precision components
- Anti-static design
- Precise positioning to match robot pick-and-place beats
- Low input costs
- Modular design for easy maintenance
applianceScene:Battery cell production, mobile phone screen lamination station, TWS headset assembly line.
3. Electricroller conveyor
- Flexible accumulation, products can be stored on rollers
- Roller steering for automatic product sorting
- Energy saving up to 70%
- Modular expansion, when adding new workstations, only need to splice the module, no need to modify the whole line.
applianceScene:Smartwatch test sorting line, router packing section diversion.
Conveyor line selection for 3C electronics manufacturing is essentially a triangular balance of "precision, flexibility and cleanliness". The final choice of the enterprise must also be evaluated from the weight of the product, process complexity, workshop level and return on investment in a number of aspects.
