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Aging conveyor line frequent jamming downtime, maintenance master desperately repair, but also can not catch up with the speed of the bad. Lithium industry competition, without a stable and efficient production line, will only be peers far behind ......
As the core process of energy storage battery manufacturing, module PACK has a crucial impact on the quality and market competitiveness of the final product. Weichuang Automation has studied the pain points and needs of the industry in depth, and based on its main product, pallet conveyor system, it has built a highly intelligent battery module assembly and test line and energy storage battery PACK test production line, which has been successfully applied to a head customer in the energy industry.
01 [Client Issues]
The module PACK process faces three major challenges:
The production line requires fast tempo, high assembly precision, and large module volume and weight.
Traditional production methods are often difficult to balance speed, precision and carrying capacity, which is a common problem faced by many lithium companies.
02[prescription]
Battery Module Assembly Test Line
1. Adopting heavy-duty speed doubling chain (12B) conveying line
2.Single pallet load 300KG
3.Achieve battery module assembly and testing
4. Including 14 sets of non-standard devices such as heavy-duty jacking positioning, jacking traverse, hoist and jacking rotation.
Energy Storage Battery PACK Test Line
1. Adopting accumulation roller conveyor line
2. Single pallet load 45 0KG
3. Realisation of battery PACK testing
4. Including 21 stations for heavy-duty jacking positioning, jacking traverse and jacking rotation.
03[___Visible benefits]
This system has resulted in significant improvements for our customers:
✓ Replacement of 30+ traditional workstations
✓ Achieve 24/7 continuous production
✓ Capacity increase of approximately 40%
✓ Product pass rate increased to 99.8%
✓ Cleaner and quieter production environment
At present, the heavy-duty doubling chain line and accumulating roller line have been stably applied to the module PACK assembly line to meet the requirements of product production stability and precision, and at the same time, help the enterprise to achieve the mass production of high safety, long life, high efficiency of the energy storage battery module, to meet the market demand for high-quality products.
