Flying Fork Conveyor Line Working Principle Explained

Hello! Have you ever wondered how all those metal frames running around in factories can "swish" goods around? Especially the cool name "flying fork conveyor line", sounds like a science fiction film props? Don't worry, today we will break up the crumbs to talk about, I guarantee that you listen to straight pat on the thighs: "So this is how it is ah!"

🛠️ I. How does the heart beat? Power System Revealed

The flying fork conveyor line can run thanks to its "heart" - thedrive systemIt's making an effort! Guess what's inside? Simply put, it's three big things:

electric motorThis guy is a "starter", once the power is turned on, it whirrs and turns with great force (common AC or DC motors).
moderator: The motor is spinning too fast? The speed reducer is the "brake controller", which reduces the speed from 3000rpm to about 100rpm, otherwise the conveyor belt will fly out!
transmission (i.e. gears): The chain or belt acts as a "microphone" and delivers the power to the conveyor belt in a stable manner.

⚠️crux: good motor + precise reduction =Energy Consumption Reduction 20%(Web 10 measured data), which saves real money!

🚚 Second, how do goods fly? Flying fork and conveyor belt duo

Here's the point! How did you get the name "Flying Fork"? It's actuallyThe two systems work in tandem.::

Conveyor Belt/ChainLike a "mobile road", made of rubber, metal or polyurethane, the goods can go as soon as they lie on it.
Flying Fork AssemblyV-groove or robotic arm construction (refer to page 9 for the car factory example) to do two great things:
- Aerial "grabbing" of goods.Avoiding the risk of manual handling collisions
- Precision Steering Positioning±5mm, much more stable than manual

▶️give me a chestnutFlying Fork AGV of Volkswagen Logistics uses "empty full exchange" mode to handle auto parts - workers put full shelves, and the flying fork automatically transports the empty shelves away for full shelves, with zero contact throughout the whole process! Efficiency directlySoaring 40%

🧠 Three, don't crash and get lost? Intelligent control system how resourceful

You think it's just a silly run?Internet of Things (IoT) brainIt's the real - black technology!

LiDAR + SensorsScanning around like "eyes", stopping in a second when encountering obstacles (measured obstacle avoidance response <0.1 sec. by ZK Micro Solution)
Dynamic Path Planning: Calculate the shortest route yourself, faster than the navigation software!
"Eye in the sky" surveillance system(Web 11 technology): automatic identification of cargo location, RCS system dispatching orders to idle forks.It's all hands off.!

💡personal spiteThe system is akin to the automatic allocation of delivery vans after an online order, but the factory version is more exciting - after all, crashing an engine can be a lot more expensive than losing a delivery!

🔥 Exclusive dry goods: for what enterprises rush to use? Real data speak

Costs cut in half: After a flying fork conveyor line was used in an automotive plant.Annual labour cost savings of $500,000+(web page 9 case projections)
Zeroing in on accidentsManual handling injury rate of about 3%, flying fork system directly dry to 0
The future is here.: CSC Micro to predicts that within 5 years70% Factory to Popularise Smart Flying ForksDon't use it? Waiting to be eliminated!

👉 The next time you see this iron guy busy, you can cross your arms and laugh, "I know exactly what's going on in your belly, little man!"

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