English (UK) 
简体中文 Hey, old iron guys! Is your workshop having a headache over this - ordinary conveyor lines fall off once they enter the clean room? Either the dust exceeds the standard and is named by the drug regulatory department, or the cleaning and disinfection consumes half a day's work? Don't worry, let's talk about it today!Weichuang's chain plate conveying line how to use a set of "clean combo punch", the food and pharmaceutical production of hygiene problems to be cured!
🔍 First, why the ordinary conveyor line into the clean room, "not suit"?
Let's look at the "perverse" requirements of a medical workshop.One hair in the bottle = whole batch scrapped.! Food factories are even more ruthless - a foreign object the size of a sesame seed is found on the assembly line, and the boss can recall millions of goods overnight. What about traditional belt conveyor lines? Seams hide dirt, dead ends accumulate material, lubricating grease leakage ... all minefields!
📌lesson learnt through blood and tears: A pharmaceutical company had contaminated a new batch with powder residue from a conveyor belt seam.The entire production line was shut down for 3 days, a direct loss of $800,000! And the solution from Vectron was--Replacement of integral belts with modular chain platesIn the past, we have been able to turn the conveyor line into a "Lego" that can be dismantled to remove the screws!
🧩 Second, Weichuang chain plate line of the three major clean kill moves, specialising in a variety of "health not to serve".
✅ Tip 1: The whole body "aseptic level armour", from the source of the jammed pollution
Is plain stainless steel enough? Pharmaceutical workshops areEven the amount of metal ions precipitated has to be tested.The! Vectron's play is:
- Material of chain plateFood-grade modified POM resin (that is, the kind of material for baby bottles), pure white and flawless, surface resistance <10⁶Ω, electrostatic adsorption? Doesn't exist!
- fig. patternAnodised aluminium alloy, resistant to corrosion by 84 disinfectant, no rust even if you take a high-pressure water gun and directly dislike it.
- connection: All 304 stainless steel quick release clips.Zero welding, zero gapsThe germs are trying to hide? Not a chance!
Effectiveness Measurement::
- Cleaning time cut off 70%: What used to be a 2-hour deep clean is now a 10-minute wipe!
- Microbiological residue <5CFU/cm².: Far exceeds the GMP standard of 50 CFU/cm².
- Lubrication-free designNo more worrying about lubricants being mixed into pills (a vitamin tablet manufacturer has suffered from this).
🌬️ Tip 2: Silent dustproof design, lock the "pollution source" in the cradle.
What do pharmaceutical companies fear most? Dust + equipment noise interfering with the sterile environment! Weichuang's chain plate line is directly on the hardcore operation:
- Enclosed track: Chainplates running in aluminium rails, dust wants to fly? Physical isolation!
- 30dB ultra quiet operationWhat's the concept? Less than the sound of a library book turning, a clean room can still be a conversation.
- Anti-static chain plate: Electrostatic adsorption when conveying pharmaceutical powders? Surface resistance is controlled at 10⁶-10⁹Ω, and the powder dutifully stays in the pallet
💡real comparison: After the modification of a pharmaceutical powder dispensing line in Shandong, theWorkshop dust concentration reduced from 15mg/m³ to 0.8mg/m³--The inspector almost thought the instrument was broken!
🧼 Tip 3: Modular disassembly and assembly, so that cleaning and disinfection "foolproof operation".
Still twisting your hand to remove the conveyor belt screws? Get to know Weitron's "Quick release three-piece set":
- Push-to-open carabiner: Removing a whole section of chain plate is like opening a can.
- Removable Chain Piece: Single piece of chain plate thrown directly into the ultrasonic cleaning machine
- Tool-less adjustmentLoose? Wrench the tensioner wheel with your bare hands.
Auntie of the assembly line praised"In the past, you had to call the maintenance man to clear the conveyor belt, but now you can carry a water gun for ten minutes, and you can even dance after work!"
🧪 Third, practical scenarios: food and pharmaceutical factories how to rely on it to lie to win?
❓ Question 1: The bakery always gets complaints about "black crumbs in the biscuits"?
VTech Solutions: Upper KF-S 43 series flexible chain plate!
- Pure white chain plate + full rubber anti-slip surface: Flour crumbs? Sugar? It's all stuck to me.
- 90° Right Angle Turn DesignNo more cream residue in corners.
- case (law): A web-based cookie factory in Hangzhou has reduced its customer complaint rate from 15 to 0 per month.
❓ Question 2: Vaccine vial delivery for fear of contamination by broken glass?
VTech Solutions: KF-L 63 series on board!
- Cushion chain piece + precise positioning pin: Bottle spacing error ≤ 0.5mm, collision? Doesn't exist.
- 316L stainless steel bracket railEven if the bottle breaks, the broken glass won't leak into the production line.
- case (law): When a vaccine company in Beijing passed GMP certification, the inspector slapped his thigh at the conveyor line: "This is an excellent design!"
💡 Fourth, personal opinion: do not be "universal clean equipment" fooled!
See some manufacturers blowing "a set of equipment to eat food medicine" ... Let's wake up!The chain line that makes the chocolate goes straight to infusing the pills, and there's an accident in a minute.-Temperature adaptability, material certification standards are worlds apart!
👉Conscientious Advice::
- Lyophilised powder injection workshop: Recognition of -20℃ low-temperature chain plate (ordinary chain plate will be brittle and cracked at low temperature)
- Sauce filling line: Acid-resistant chain plates are a must (ketchup is as acidic as weak hydrochloric acid).
- Implantable medical devices: ISO 13485 medical device certification required (stricter than GMP)
🚫 Bosses who have taken a loss understand.The savings on customisation end up doubling up as rectification orders!
✨ The ultimate reminder: clean equipment more to "will raise"
Last year, I saw the most outrageous case: a factory bought a million clean line, the results of industrial alcohol rubbing chain plate, directly leading to resin cracking ... So!Maintenance remember the three don'ts::
- Don't use strong acids and bases: food grade citric acid + 75% alcohol is sufficient
- Don't run a high-pressure water jet straight at the bearingsNo matter how waterproof you are, you can't die.
- Don't stack heavy objects on the chain plate: The seal is deformed and is a direct write-off.
(The first lesson of the after-sales engineers' visit: free training for cleaners on the correct posture)
In the end, the clean production line for food and medicine is not about how expensive the equipment is, but about how much it costs.Who can hold hygiene hazards down to the tiniest detail?. When you find out about the Pharmacovigilance fly-by, the inspector gives a thumbs-up to the conveyor line - congratulations, that's money well spent!
