Wonton Automated Logistics Conveyor: Customised Solutions for Warehouse Sorting Efficiency

How can e-commerce warehouses break through the bottleneck of picking efficiency?

When an e-commerce promotion daily order volume surged 300%, the traditional manual sorting per hour to deal with the limit value of 800 single instantly become a warehouse detonation fuse. Yuan Teng'sModular Sorting SystemRe-engineer efficiency through the three cores:

  • Dynamic Sorting LayerInclined wheel sorter seamlessly connects with 180-degree turn belt line to achieve multi-directional parcel diversion, reducing sorting error rate from 5% to 0.3%.
  • spatial foldingAdopting the combination of Z-type climbing conveyor + vertical lift to build a three-level sorting channel in 80m2 site, the land utilisation rate is increased by 200%.
  • Smart Metronome: Photoelectric sensor real-time regulation of roller line speed difference, to solve the parcel congestion, the peak processing capacity of up to12,000 cases/hour

Customer Testimonials: A North China e-commerce warehouse access to the system, the peak processing capacity of a single day jumped from 500,000 orders to 1.8 million orders, labour costs fell by 67%.


How can customised solutions crack non-standard scenarios?

"Our warehouse has six shaped corners that traditional equipment simply can't fit into" - this is the pain point of a logistics manager of a mother and baby brand. YuanTeng'sTopology Adaptive DesignGive the answer:

  1. Freak Space Taming
    • 90° Sharp Angle Turning Machine: Radius compressed to 0.8m, breaking through the industry's 1.2m limit.
    • Deformable Rack: Bolt-on quick release structure, supports on-site reorganisation layout
  2. Mixed Load Compatibility
    Type of goods Traditional programme deficiencies Wonton Customised Solutions
    Powdered milk in boxes Large roller spacing makes it easy to jam the box Encrypted double row roller + anti-slip coating
    soft packet nappy Belt conveyor easily deflected Flank elastic clamping system
    Alien toy car Requires multiple manual interventions Universal ball transfer platform

Why is modularity the key to sustained efficiency gains?

A cross-border logistics centre has undergone four business upgrades in three years, Yuan TengBuilding Block Conveyor SystemKeeps expansion costs down by 90%:

  • Function plug-in::
    • Basic drum line → Add weighing module → Stacked scanner → Embedded AI vision quality control
  • Interface standardisation::
    • Electrical interface: supports plug-and-play with AGVs and robotic arms.
    • Data port: open API to dock WMS/ERP system
  • Adaptive energy consumption::
    Dormant mode power consumption is only 15% of the conventional conveyor line, saving more than 280,000 yuan in annual electricity costs.

Metamorphosis from efficiency tool to growth engine

When a fresh food platform accessed the Yuanteng system, it unexpectedly found that the return rate dropped by 23% - originating from the delivery process of theHidden value creation::

  • Loss Prevention Value Added Layer::
    • Buffer spiral tower: 3 metre drop egg breakage rate reduced from 8% to 0.5%
    • Constant temperature conveying section: cold chain parcel surface temperature fluctuation ≤±0.5℃.
  • Data gold mining::
    Conveyor line pressure sensors generate parcel weight curves to automatically identify theft, misloading and other anomalies
  • Green competitiveness::
    Maglev drive technology saves 40% energy compared to traditional motors, and the annual carbon reduction of a single line = planting 340 trees.

Logistics conveyor lines have long been more than a simple stack of steel components. Yuan Teng usesScenario-based thinkingThe hardware is transformed into an intelligent carrier, and when the delivery track of each parcel becomes a data source for optimising the supply chain, the warehouse is transformed from a cost centre to a value engine - this is the ultimate proposition of automated logistics.

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