English (UK) 
简体中文 Are you also wondering: spend a lot of money to build their own conveyor line in the end is it worth it? Don't worry, let's break it down in plain English today--The equipment cost is a big part of it, but it pays for itself in 3-5 years.The thing is, it's really not as mysterious as you think! 💡
🔧 I. Where does the money go? Four accounts can't be escaped
Building your own conveyor line isn't like buying a toy car.Purchase of equipment directly swallows the budget of TP3T 501! For example, a medium-sized conveyor line, motors, conveyor belts, sensors and other hardware, without a million or eight hundred thousand down. But it's not enough just to have the equipment, you have to:
- Civil construction (15%-20%): foundations, supports, plant renovation, concrete and steel, money flows.
- Installation and Commissioning (20%): Engineer home assembly? Charge by the day! Adjusting a system parameter can burn more than a hundred thousand
- Invisible overheads (10%-15%)::
- Training Workers to Push the Button: 5% Tuition Running Out of Money
- Electricity + maintenance: burning money every month like turning on the air conditioner without closing the windows
📌case studiesHebei, a steel mill last year to build their own ore conveying line, 20 million in total investment, just to buy German imports of drums on the 8 million! But they saved 50 porters.Two and a half years.-Worth every penny.
💰 Secondly, how do you play the return calculator? 3 hard metrics
Don't listen to people who say, "It's a sure thing." We have to keep an eye on these three numbers:
| norm | What do you mean? | compliance line | real-life example |
|---|---|---|---|
| payback period | Time to earn back costs | ≤5 years | Cement plant conveyor lines payback in 4 years |
| IRR | Real annualised rate of return | >12% | Automotive parts wire up to 15% |
| Annual cost savings | Money saved over manual handling | ≥ total cast 10% | A factory saves $3 million a year |
💡Focus here.: If a line is running over 16 hours a day, congratulations!No amount of electricity and maintenance costs can stop it from making money--After all, machines don't have to pay social security and night shifts don't have to be subsidised.
🤔 Third, the pitfalls that white people fear the most? I've stepped in it for you!
"Build your own = save money"? Wake up!These three minefields are a must-see for newbies:
-
Technology Selection Pit::
- Choose fully or semi-automatic?Modular assembly is more cost-effective for small and medium-sized plantsDon't do customisation like the big players.
- Choose a belt to transport granules, use a chain to transport iron - double the maintenance costs if you choose the wrong type!
-
Costs out of control hit hard::
The bloody history of a food factory in Shandong.Omission of air conditioning dehumidification charges during installationAs a result, the conveyor belt rusted and cost an extra $300,000 to refurbish.
-
return a miscarriage of justice::
- Think you can "build and earn"?High failure rate in the first half of the year to the point of tears! It's only safe to have 10% in emergency funds.
🚀 Fourth, the exclusive advice: so do a sure thing!
The old gun who has been doing engineering for ten years says quietly."Take a small 20 metre test run first!"Spend a small fortune to verify three things:
- The equipment can eat or not eat your material (do not transport a flour all spilled)
- How fast does the meter run (measured higher than theoretical 30% are common)
- Will workers press blindly (don't save on training!)
💥Cognitively disruptive data::
Automated Conveyor Lines Market 2024Surging 18%Libyan Arab JamahiriyaFailure of 60% stems from poor installation-Don't save on the commissioning fee, find a reliable team is better than anything else!
One final rant: self-build is not a work of art.If you meet the standard and have enough, you win.You see. Look at that little hardware factory in Zhejiang. They put together a line with second-hand equipment.800,000 investment back in one year-People win because their brains are alive and they dare to try and make mistakes! 💪 (data from industry interviews, those who know the industry know that this is really not uncommon)
