Fengshuo conveying line purchase guide: from type to maintenance of the 5 major points

🚨 A, the beginning of the storm: why other people's conveyor line ten years not bad, you buy but three days to strike?

Hey, seriously ah - choose the conveyor line this thing, like a daughter to pick a son-in-law, just look at the face value can not! I have seen too many factories spend a lot of money to buy the wrong equipment, the results of the production line every day "nest", the boss is anxious to pull hair... Today, I will dig my heart out and nag you to understand.The 5 life and death points of choosing the right conveyor line!

🏋️ Second, the first level: load capacity - choose conveyor line is like buying shoes, the size is not right even if the expensive is useless!

​Soul torture: you don't even know how heavy the goods are, dare to close your eyes and place an order?​
Don't laugh! There is a factory that threw a 200kg motor onto a belt line, and it was "cut off" on the spot. Remember these three points:

1. ​Light load players (≤200kg)::
   ▶️ Belt line: cheap and quiet, first choice for electronic components, small packages
   ▶️ Flexible Chain Link Line: A Magic Tool for Food Factory to Make Cakes and Pharmaceutical Factory to Dispense Tablets
2. ​Medium load carrier (200kg~2 tonnes)::
   ⚡️ Speed Chain: Automobile factories rely on it to transport engines, and it can also play "acceleration magic" (the work plate is 3 times faster than the chain!).
   🛞 Roller lines: the old bulls in e-commerce warehouses whimpering and moving goods
3. ​Heavy-duty monsters (≥ 2 tonnes)::
   🔩 Thickened chain plate line: ever seen an excavator track being transported? Single point load capacity up to 4 tonnes

📌 Real rollover case: a hardware factory transported ingots on a regular roller line, bending 17 rollers in three months-Lost enough to buy half a new line!​

🌫️ III. Level 2: Environmental Adaptation - High Temperature? Oily? Humidity? All are equipment killers!

​Pain point direct attack: conveyor line and not Transformers, why carry all?​
Choosing equipment based on the battlefield is what makes you a real big shot:

👉 The bloody history of a sauce factory in Suzhou: ordinary chain in the wet workshop lasted no more than half a year, after changing the stainless steel chain plate-No major repairs in five years!​

⚡ III. Level 3: Efficiency Match - Speed is not the better, rhythm is king!

​The anti-common-sense truth: Blind racing = looking for death!​
I've heard of a factory that set the doubler chain to 20m/min to try to punch throughput, and the results...

• Workpieces fly around like bowling balls.
• The robot can't get a grip at all.
  ​Scientific speeding posture look here::

1. ​Turtle scene (≤5 m/min)::
   ▶️ Heavy Material Handling (Safety First!)
2. ​Golden speed (5-15 m/min)::
   ⏱️ Electronics Assembly, Appliance Inspection (Multiplier Chain Main)
3. ​Flash Zone (≥15m/min)::
   📦 Courier sorting (light duty belt line soars to 18m/min without overturning)

💡 Industry secret: speed up 10%, energy consumption up 30%.Variable Frequency Speed MotorsThat's the best way to save money.

🛠️ Fourth, the fourth pass: maintenance costs - buy equipment is not a hammer deal, serving bad back bite you!

​heart-stopping triple question::

• Can you live with being down for one day a month for maintenance?
• Do you have to remove the whole cable to change a chain?
• Is the factory aftermarket phone number working?
  ​Save your money with this guide.::

1. ​Gospel of the Lazy::
   🛡️ Food grade self-lubricating chain (5 years maintenance free)
   🔧 Modular design (changing belts is like putting together Lego)
2. ​warning of pitfalls::
   Don't touch the "integrally welded" racks (cut plates for repairs!).
   ❌ Stay away from non-standard custom parts (two months for a bearing change)
3. ​Maintenance tips::
   ► Steel chains are added quarterlyLithium-based high temperature grease(Don't use regular butter!)
   ► Monthly Roller Checkcamber(Over 0.5mm immediately replaced)

📊 V. Level 5: Exclusive data - these industry black lies manufacturers will never tell you!

After fifteen years of automation, I'm going to tap the table and tell some truth:

1. ​price water::

   make a copy of
   The same type of drum line quote difference of 3 times?
   ► Aluminium tube pretends to be stainless steel (a magnet sucked to reveal)
   ► Domestic motors pasted with imported labels (look at the code to check the origin)  
   

2. ​the mystery of life span::
   

   character radical	passing line or score (in an examination)	top student
   Ordinary Chain	1-2 years	Hardened alloy steel chain→8 years +​
   electrical machinery	30,000 hours	Siemens→100,000 hours​
   Roller bearings	6 months	Nippon Seiko →5 years​

3. ​lit. smart trap::
   ► Don't be fooled by "Industry 4.0″! Basic linear bodies + sensors can also play the Internet of Things
   ►real-life example: Dongguan toy factory in the old drum line retrofitting RFID, inventory error from 15% down to 0.3%

💎 The Ultimate Riot Theory:

Seen too many factories for the "high-end equipment" empty the family, the results of the capacity did not see up, maintenance costs doubled... Remember ah brother.Fit is king.! Before your next purchase, slap these 5 hurdles in the face of your suppliers - the ones who can catch them are the ones who are really reliable!

(Note: The data in the article is integrated from the industry's actual test cases, and the technical parameters are cross-validated by the Fungus Engineering White Paper)