Harvest Bucket Elevator Case: Efficient Solution for Grain Conveying

Did you know? The mountains of wheat and corn in the granary are actually going up and down in a "lift"!Today we chatter Jiahe bucket elevator in the grain industry in the actual case, guaranteed to let you understand how this iron guy has become a grain enterprise "worry-free magic weapon".


I. Anhui grain station: mobile decontamination of the Transformer

sore point: Farmers hand over grain with many impurities (stones and straw flying all over the sky), the collection point also has to change places every three days, and the traditional equipment simply can't be folded!
GH Programme: Direct flingingMobile Screening and Bucket Lifting Machine--

  • Front "sieve funnel": vibrating screen mesh 3-5mm adjustable, stone straw filtration rate of more than 95%
  • Chassis with wheels: universal wheels + towing frame design, two people can tow it in ten minutes
  • in the end: 300 tonnes of wheat per day, labour costs cut 60%, the director of the grain station called "this money is worth spending!"

Question from the white guy.: Will mobile devices fall apart easily?
Harvest used a thickened channel steel frame + bolt quick release structure, three times stronger than the welded body to resist bumps. Workers at the site laughingly said, "The tractor is upside down and it is still sifting wheat!"


II. Henan Flour Mills: The Dust Terminator

sore point: Wheat is entering the warehouse with dust flying all over the place, workers wear gas masks for weighing, and the factory manager is worried about a dust explosion every day!
GH Programme: onEnclosed intelligent bucket elevator--

  1. Dust absorber for the feeding pipe: integrated negative pressure fan, dust concentration ≤ 10mg/m³ (national standard ≤ 20mg/m³).
  2. Conveyor belt hidden "electronic scale": pressure sensor real-time display of the amount of feed, the error is less than half a catty!
  3. in the end: tripled efficiency of entry, thumbs up from EPA testing: "This equipment is tougher than an air purifier"

III. Northeast Corn Tower: Frozen Grain Handling Experts

sore point: Corn at -20°C freezes into icy lumps, and ordinary bucket elevator chains are simply crumbled!
Harvest Customised Operations::

  • Chain upgrading -35°C Cold Resistant Steel(Ordinary equipment can only carry -10°C)
  • Hopper retrofitElectrothermal anti-stick layer: like a non-stick pan, frozen corn pieces come off at the touch of a button
  • real time data: A grain depot in Heilongjiang winter conveying capacity of 40%, maintenance workers are happy: "In previous years, every day to repair the machine, now idle baked sweet potatoes!"

IV. Three sets of hard-core data of greatest concern to grain enterprises

comparison term Traditional manual handling GH Bucket Lifter Programme
labour cost 8 persons/shift Two people can monitor it.
daily handling capacity Up to 100 tonnes Easily exceeds 500 tonnes
power consumption Conveying + Dedusting Double Electricity All-in-One Power Saver 30%

Source: 2024 Grain Machinery Industry Effectiveness Report


Fifth, intelligent operation and maintenance: mobile phone management granary is not a dream!

Now the granary manager can pull out his mobile phone:
See production in real timeHow many tonnes of wheat were shipped today? Tap the screen to find out.
Predetermined maintenance periodFor example, the bearing temperature exceeds 70 ℃ automatic alarm, do not have to wait for the equipment "down" and then repair.
remote speed control"I found a blockage and slowed down my mobile phone, ten minutes faster than running to the scene.
Northeastern grain merchant Lao Zhang's classic spit: "Before the middle of the night grain machine failure to climb out of the nest to repair, now the nest poke the mobile phone on the deal!"


Personal Viewpoint Time::
Grain enterprises buy equipment not to pick how gorgeous the parameters are, but to see if they can put theFood loss, labour anxiety, safety hazardsThese three pain points are held down. What Harvest solved in Anhui Grain Station is not only the problem of removing impurities, but also to employ 20 less temporary workers during the grain harvesting season; what Harvest pressed down in Henan Flour Mill is not only the dust, but also the risk of explosion hanging over the head of the boss -At the end of the day, there is only one criterion for good equipment: quiet flow of grain and peace of mind to sleep.

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