English (UK) 
简体中文 Hey, all you factory brothers and sisters! Do you always have endless goods and mountains of materials in your workshop? Workers are so tired that they can't stand up straight, and bosses are scratching their heads when they look at the efficiency report?Today we will talk about how to use a reliable conveyor line, so that the production process of their own "run" up, people save energy, efficiency fly!😎
🔍 I. What is a conveyor line? Why does it save labour?
To put it bluntly, the conveyor line is to the material loaded with "automatic legs"! Think about it, before relying on manpower to move a box, now put on the conveyor belt, it is lined up to go forward, but also can run while assembling, testing, packing-It's not a dream to cut 60% directly by handExample. For example: Fujian, an electronics factory with a belt line to send chips, speed to 30 metres per minute, the original 20 people handling group reduced to 3 people staring at the machine, the efficiency of the counter rise 20%. this account, cost-effective, right?
🧩 Second, the three mainstream conveyor lines, who is your "real man"?
Don't let the fancy models fool you! The core is just these three categories 👇 (with a table for more visual comparison)
| typology | Areas of Expertise | afraid of what? | for whom |
|---|---|---|---|
| leather belt line🚀 | Small, light cargo (cartons/bags) | Overweight, sharp objects | Electronic factory, food factory, small commodity workshop |
| Speed Chain Line⚡ | Requires precise synchronisation (e.g. assembly of mobile phones and computers) | confined environment | Automotive parts, lithium batteries, 3C electronics |
| platen🏋️♂️ | Large tonnage (pallets/metal parts) | Bulk small pellets | Machine shops, warehousing and logistics, heavy equipment |
💡Personal bloody advice: Newbies are most likely to fall prey to "greed for versatility"! I have seen a factory must use the roller line to transport flour, the result is leaking all over the white ...... Remember ah.Matching the scene is more important than pursuing the high end!
❓ Third, the soul torture: selection in the end to see what?
Don't panic! Grab the 5 key points and pick with your eyes closed without flipping:
-
What's your cargo?
- 📏 Regular shape (e.g. square box) → closed eyes into belt line/roller line
- 🧱 Overweight (>500kg) → Direct drum line, don't hesitate!
- 🍰 Fear of falling (glass, chips) → Belt line + deceleration cushion design, stable!
-
How "wild" is the workshop environment?
- 🌡️ High temperature/dust (e.g., foundry) → Double-speed chain line to carry manufacturing
- 💧 Moisture (food factories/pharmaceutical factories)→Stainless steel + food grade beltThe Health Department came and praised it.
-
Want to go faster and harder?
- 🐢 Slow work makes fine work (precision assembly) → double-speed chain line as precise as a watch
- 🐆 Rampage mode (daily output 100,000+) → High-speed belt line + inverter motor, racing up!
-
What about the budget jam?
- 💸 Tight finances→Modular designBelt lines, with the possibility of adding a robotic arm at a later stage
- 📈 Long-term accounting → Doubling the speed chain line is 30% more expensive, but the savings in labour costs half a year back to the capital
-
Who saves on follow-up maintenance?
- 🔧 fewer teachers → choose a belt line with a simple structure and change the parts yourself
- 📅 don't want total maintenance →Lubrication-free bearings + anti-runaway designLess to worry about 50%.
🛠️ IV. A guide to avoiding pitfalls for the little white man: money should be spent on the edge of the knife!
- Pit 1: Blindly chasing "smart"
A factory to follow the trend to buy fully automatic AGV conveyor line, the results of the material shape of a variety of robots to identify the daily collapse ......Actually, semi-automatic line + manual filler is more flexibleThe product is customised, especially in small quantities. - Pit 2: Ignoring the "hardness" of the plant
Floor height too low? Aisles so narrow that forklift trucks drift?Measure up ahead of time!Have seen the roller line installed and found the door inaccessible, tearing down the wall for an extra $80,000 ...... - Pit 3: After-sales become "begging"
Before signing the contract.Stick to the "2-hour response + spare parts direct" clause! A machine factory in Zhejiang machine breakdown in the middle of the night, the supplier dragged 3 days, the loss of a million orders - blood lesson ah!
💎 Exclusive dry goods: hidden tricks that only veteran drivers understand
- Cold Knowledge 1: Conveyor line bendsRetrofitted with nylon retaining edgesIt can reduce 30% material jams!
- Cold Knowledge 2: Dark green belts for food factories are more resistant to dirt than white and save half the cleaning labour time 👏.
- Trend Insight:.Modular design has become mainstreamThe flexible productivity, absolutely! Guangdong, a power plant with a combination of conveyor lines, change the production line like a Lego puzzle, transformation cycle from 1 month to 3 days - this flexible productivity, absolute!
A final heartfelt word.Choosing a conveyor line isn't buying cabbage, but it's not that esoteric either!Eat through the characteristics of their own materials, calculate the efficiency of the account, keep an eye on the after-sales protection, you can also let the workshop "lying win". Next time you pass by the assembly line, remember to say to it: brother, rely on you ah! 💪
(Source: industry case synthesised from webpage)
