English (UK) 
简体中文 Equipment turn on the "crunch" stuck? Don't worry, three strokes to teach you to fix it!
Have you also encountered: the conveyor line to turn to half of the sudden "clunk", the material stuck dead, the production line directly paralysed?To put it bluntly, a steering jam is when the material "rolls over" in a curve.Today, let's talk about how to cure this "curve killer"! Today, let's talk about how to cure this "bend killer", to ensure that your production line is as smooth as Dev~!
First, first uncovered the "murderer": card material three culprits
1. Equipment design mines
- Right Angle Corner Pit: 90° hard turn? The inertia of the material directly hits the wall and gets stuck!
- Too big a gap hides a hidden danger: Can you stick your finger in the gap between the drum and the side plate? Irregular material will be stuck in it in minutes.
Guess what? A fertiliser plant was shut down for 30 hours a month due to too many pipe elbows and jams!
2. The material itself "plays tricks"
- Wet and sticky.Like fertilisers and food ingredients, when humidity is high, they stick to the rollers and can't be shaken off.
- uglyLong, angular materials (e.g., steel bars, shaped packages) tend to "stop" when turning.
3. Rough handling and maintenance
- Lubrication oil as a fiddle: Bearings dry grinding to smoke? Coefficient of friction soars 300%!
- overloaded and stuffedConveying line is obviously limited to 1 tonne, have to pile up 2 tonnes of goods - skeleton steel wire taut broken, the surface of the raised "tumour", can not be stuck?
Second, the right medicine: anti-jamming god operation
The first move: to the equipment "surgery" - mechanical transformation
- Rounding of curves: Change the 90° right angle toRounded corners with R ≥ 50 mmThe material slides through without hitting the wall.
- Slit Disappearing Surgery::
- Add on both sides of the rollerSilicone edge group(like a life preserver), the material hits and pops off automatically;
- side panelTeflon wear-resistant plate, the coefficient of friction drops to 0.04, making it more slippery than ice!
case (law): A food factory changed a right-angle turn to a rounded arc, and the nut jam rate dropped 911 TP3T straight down!
The second move: to equipment "eyes" - intelligent monitoring
- Laser sensor tracking: Material build-up detected? Immediately reduce speed + vibration to clear material.
- Gyroscope anti-dumping: When steering at high speed, the centrifugal force of the material is calculated in real time, and a push is given in reverse when the limit is exceeded.
key operation: Before the start of each dayAir gun for 5 minutes to blow the seams--An electronics factory reduced 701 TP3T downtime by this habit!
Tip #3: Operator's Manual Highlights - A Guide to Avoiding Pitfalls
| the road ruin | correct posture | effect |
|---|---|---|
| Wet material directly on the conveyor line | after allclothes dryerHumidity control <12% | Adhesion risk ↓80% |
| Mixing of different materials | Retrofitting of manifoldsbatch | Jam rate ↓65% |
| No oil change for three years | Monthly addition of sodium bentonite grease | Bearing life ↑3 times |
Third, what should I do if I'm stuck? First aid triple axe!
- Immediately shoot for an emergency stop!Don't go in too hard, and watch out for the rollers crumbling to pieces (ever seen a bearing blow up?). It's pretty scary).
- Try it in reverse.: Reverse 0.5 metres and then forward, 60% situation can "cough" out the foreign body.
- Look at the structure before you start::
- Clogging of tonne bags→ Removing the side panels is faster than hard yanking;
- Bearing lock-up→ diesel immersion (Don't burn it with fire! It'll deform.).
Fourth, the old and new programmes PK! Money should be spent on the knife edge!
| sports event | Conventional Right Angle Turn | Optimisation of anti-jamming solutions | How much do you save? |
|---|---|---|---|
| Modification costs | 0 (but 20,000 monthly repairs) | 50-80,000 | Payback in 6 months |
| Floor space | Buffer zone 3m long to be reserved | Straight up against the wall. | Provincial Land 60% |
| failure rate | 3 cards per week | ≤1 per month | Save $180,000 in annual maintenance costs |
| A power plant test: after the transformation of large-scale workpiece damage to zero, saving 300,000 yuan a year! |
Personal Viewpoint Time: jam-proofing is like car care-Routine maintenance (dust removal and lubrication) saves more money than a major overhaul! Instead of waiting for the jammed production to stop cursing, it is better to spend a little money to the equipment "upgrading equipment". After all, the production line stops 1 hour loss, enough to buy a car lubricant is not it? Remember, old iron.Let the equipment "live" for a long time, we can earn a steady income!
(Technical rationale reference, cases integrated from)
