English (UK) 
简体中文 Hey, factory owners in Yuyao! Are not always driven by these questions.Climbing line installed after three days of running off? Material falling down in the middle of climbing? The production line is stuck in the climbing section which drags down the efficiency of the whole workshop?Don't worry, today we will break up and talk about a few real cases, hand in hand to teach you to avoid the pit!
I. Can't get the angle right? A bloody lesson from the car factory
Why is it that a few degrees of angle difference is such a big deal?
Last year, Yuyao, an auto parts factory plant planted here - engineers according to standard drawings installed 25 ° ramp, the results of metal parts transported to the halfway collective "slide slide! Why? Page 7 says it all.Metal parts have a low coefficient of friction. Anything over 18° and it's a rollover.. This was later resolved by hard disassembling and reassembling to a 15° slope and adding a herringbone pattern non-slip belt.
How exactly do you angle it?
Page 1's patented technology gives the answer: use theArc groove + bolt micro-adjustment structureLike this:
- Loosen the first arc slot bolt: Let the bracket rotate in the centre of the screw holes.
- Snap to second arc slot position: Dual groove concentric design for stability
- Load measurement per 1° adjustment: Test run of 10 boxes of material immediately after the transfer.
📌A must-see for beginners: Page 9 emphasises the importance of anglingcentreline--Like building a house to put the ink line, full-length error of more than 35mm directly scrapped! Cixi has a food factory to save this step, the result of the belt running wear, three months to replace three belts!
Second, installation in the wrong order? The logistics warehouse's mine-stepping fact sheet
Why do I have to follow the steps?
Beilun an e-commerce warehouse fiasco: workers figure fast first installed the drive unit, the results found that the rack is not the centre line! Hard to dismantle the reinstallation of 40,000 more money in vain. Page 2, 9, 10 collective emphasis on three steps:
- Racks lead the way: Head frame → middle frame → tail frame (keep an eye on the centre line throughout)
- Re-up drive: The drive shaft must be perpendicular to the conveyor line (horizontal error ≤ 1.5mm)
- Final rollers to close: Double the density of rollers at bends to prevent belt collapse
How do I adjust the tensioner to be reliable?
Page 4's patent programme lights up.Tensioning screw with dial! One turn equals to 2mm displacement.Yuyao Xiecheng Electromechanical Factory measured comparison:
| Tensioning method | time-consuming | Belt life |
|---|---|---|
| Conventional spanner tightening | 40 minutes. | 6 months |
| graduated screw | 8 minutes. | 18 months↑ |
Third, poor choice of ingredients? Millions in tuition fees paid by food factories
Ordinary stainless steel also dare to touch food?
A pastry factory went cheap with 304 stainless steel, resulting in molasses corroded welds! Page 5 wakes up the dreamer.Food factory must use 316L stainless steel + food grade PU belt, also has to come with a retaining edge to prevent leakage of material.
How do you choose materials for a high temperature workshop?
Look at Page 3's hard-hitting approach.Joint shaft compression banding device! Tighten the back of the belt with bearings as the belt passes through the climbing corner:
- Temperature resistance of 232°C (plastic chain plates of web page 11 hold up to 120°C)
- Pressure value preset 0.2MPa (over hurt the belt, under slip)
Fourth, maintenance is not in place? Three years of saving small money to lose big money
Which components are most likely to be mined?
Auto body shop owner Wang tearfully shared:
- Drive roller bearings: Page 7 says temperature rise over 45°C must stop (take a temperature gun and sweep the bearing housing)
- chain joint:: Web page 11 reminds to check weekly for pin wear (replace immediately if over 0.5mm)
- Baffle plate bonding: Monthly Alcohol Scrubs Against Mould in Food Factories
How bad is it to save money on maintenance?
Yuyao hardware factory "God operation": two years did not change the lubricant, the result:
- Motor power increased from 5.5kW to 7.3kW (48k/year more in electricity costs)
- Chain breaks and bends frame (15 days of production downtime for repairs, millions of orders lost).
Personal Opinion Slap Time
Having been in this business for more than ten years, I would like to yell at the bosses the most to wake them up in three words:
- Don't be fooled by "standard machines".- - Page 1 of the patent proves that the angle must be adjusted on site, your workshop floor slope difference of 1 °, the conveyor line may be jammed!
- local masters are worth their weight in gold- - Webpage 7 case calculated the account: field equipment cheaper 30,000, but failure and other accessories downtime for a week, the loss is enough to buy two new lines!
- It's the energy consumption that's the gold-digging beast.- - Web page 5 data solid: motor power with 0.5kW more, three years of electricity costs enough to change the whole set of drive!
The last throw sentence brown reason is not brown: climbing line is the waist of the workshop, the waist flashed the whole plant paralysed! You have to spend the money, even if you have to bite the bullet.The money saved on steel plates is not enough to compensate for the dry eye wages of the workers when production stops!
