English (UK) 
简体中文 Still worried about the small space in your production line? Or are you looking at traditional conveyor belts that are jammed and hard to clean? Do not panic! Gongshu District, this group of intelligent manufacturing factory has long been touching the door -Flexible Chain 3D Conveyor SystemIs becoming the meat and potatoes of the production line upgrade. Today we will chatter, this thing how to make Lorelei Dise, Huapu Yongming these Gongshu enterprises production efficiencyNearly ten times.?
I. What is a flexible chain? Lego-style smart conveyor belts!
Just imagine: a conventional conveyor belt is a rigid straight stick, whereas a flexible chain?Like Legos that can turn corners, climb hills, spiral up and down.! It's made of food-grade engineering plastics (the FDA-approved kind) for the chain plates, and the skeleton is aluminium alloy, which is put together like building blocks.
What makes it hot in Gongshu District?
- space magician: A plant packed like a sardine can? Flexible chain can turn corners in nooks and crannies, even 0.5 metres narrow gap can be drilled, traditional conveyor belts? Give it a rest!
- Zero dead space cleaning: Pharmaceutical food factories are most afraid of hiding dirt! This stuff.Seamless snap designThe rags are wiped to the end, and you don't even need to add lubricant (GMP norms hard).
- smart partner: Gongshu enterprises like Lorelei Dise "factory brain", is to rely on it real-time data transmission - which section of the blocked, how much speed, mobile phones can monitor.
To give a real example: Loretto's workshop, 10 people's work is now all handed over to the flexible chain + robotic arm, efficiencyFrom 3.6 seconds/piece to 0.8 seconds/pieceThe owner wakes up at night dreaming and laughing!
Second, 3D conveyance in practice: the upgrading code of the archvale plant
A must-see four-part makeover for newbies
- Laser mapping priming
Don't believe in "just about right"! A beverage plant has suffered - the ground is 2° off slope, and the juice diversion is directly overturned. Nowadays they use lasers to scan the whole plant, even the position of the ventilation pipes is modelled. - 3D simulation test run
- Slopes afraid of material slipping?Full load test 72 hoursIf the chain plate is deformed by more than 1mm, call back and redo it!
- Stacking material around corners?Turning radius ≥3cm arc designAccumulation of material? It doesn't exist.
- human-computer co-calibration
Can't get a good grip on the robot? Flexible chain comes withSpeed Synchronisation FunctionThe photoelectric sensor is fine-tuned ±0.1 seconds, and the gripper is 100 per cent accurate. - Intelligent anti-blocking black technology
Full stop at the first jam of a conventional conveyor belt? Flexible ChainVibration Monitoring ModuleWarning of failure 2 hours in advance, more resourceful than a teacher.
| Conventional Conveyor Belt | Flexible Chain 3D System | Who won the hemp? |
|---|---|---|
| make a hard turn at a right angle | Arbitrary arc climbing | Space Utilisation +40% |
| Exposed bolts hide dirt | Weldless Clip | Cleaning time - 70% |
| Failure to stop work on all lines | Module Quick Release Replacement | Maintenance efficiency x 3 times |
Third, the soul torture: white most afraid of the pit how to avoid?
Q: It's so advanced that it has to be discontinued and remodelled, right?
Don't be fooled!The old factory in Gongshu areRemoving old wires on weekends and installing new chains in the middle of the night. The meat plant was remodelled in three phases before production dropped 151 TP3T.
Q: Is it expensive as hell?
That's the way it works.: Flexible chain is expensive 30%, but save 10 labour + save electricity 40% + less stopping production, half a year back to the capital! A soya bean products factory saves 200,000 fines, enough to buy another chain.
Q: Will it be scrapped after two years of use?
Choose the right material for a ten-year start! But there are a lot of wet days in Archway, so remember the two mnemonics:
- Skeleton mandatory316L stainless steel(304 grade will rust through when exposed to salt spray)
- Thickness of chain plate≥5mm(Frozen meat factory used 3mm, half a year cracked and lost a lot of money)
The editor slapped the table and said
In Gongshu to engage in automation, flexible chain 3D conveying is not the "icing on the cake", but thea bare necessity for survivalYou think about it! Think about it: Lorentz saves 90% of manpower, and Huapu Yongming saves electricity costs by playing "peak shaving and valley filling" with it - what kind of chain is this? It's a conveyor belt of money printing machine! Remember the three words.Localised service (2 hours door-to-door repair) + Deadbeat Intelligent Anti-blocking + full data trace, and your plant can bend the rules!
By the way, when you go to visit a supplierKeep an eye on the test sessionThe seams are not as good as they used to be: take a UV flashlight and shine it on the seams, if there is a reflective spot, it's a flaw; fill it with red dye water and run it for two hours, if a drop seeps through, it's a lost cause!
