English (UK) 
简体中文 Warehouse overcrowded? Tens of thousands of pieces of goods piled up into a mountain every day, the sorters run through the legs and still always wrong?Don't worry, Henan Xinmi have a group of smart people to get out of the multi-storey tube sorting line, directly let the efficiency of the original take off! Today, we will take you to take a peek at this thing how to operate - after reading you absolutely want to immediately give their own warehouse surgery!
First, space magic: three layers of sorting line stacked dry, save land and legs
The traditional single-level sorting line is like a large road with only one lane open, and more goods have to queue up and squeeze. AndXinmi's multi-storey cylinder sorting line is built directly on a "three-storey viaduct".::
- top shelf for bulky itemsFor example, for home appliances and containerised goods, the roller spacing is widened to 30cm, and the load capacity is directly disliked to 800kg.
- Medium run centre pieceClothing boxes, small appliances, with non-slip roller + 15cm spacing, the goods run even faster will not fly!
- Lower slip small pieceMobile phone accessories, small packages, narrow pitch 10cm drum with blocking edge, drop pieces? Doesn't exist!
Guess what? A certain grain and oil plant did this.Saves 40% of floor spaceNot to mention, the sorters are running 5 kilometres less per day!
Key design: staggered drop shipment to prevent crushing!
The upper level of the drop mouth of the box must be aligned with the lower conveyor belt gap, otherwise the big box pressure small box directly into the "car accident scene" - a factory in Xinmi measured, the misalignment of 15cm can be reduced to 90% loss of goods!
Second, intelligent open: AI command + automatic diversion, more than the teacher thief
Light layering not enough?At the heart of it all is this "Biggest Brain" system.::
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The camera scans the goods.::
- Red labelling of large items → direct delivery to the upper line
- Small pieces labelled blue → rolled into the lower compartment
(Recognition accuracy of 99.8%, 3 times faster than the human eye)
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Route planning plays with metaphysics::
Use Dijkstra's algorithm to calculate the shortest route - e.g. the Foshan Appliance Warehouse to change the S-shaped route into a circular loop.5000m2 warehouse less than 1.2km roundabout! -
Automatic dispatch during peak periods::
Double eleven explosion single? The system starts immediately"Emergency Parallel Model"::- The median line is divided into 3 tributaries
- Pneumatic actuator 0.5 seconds to split goods
(An e-commerce warehouse measured: the peak processing capacity from 2000 pieces / hour soared to 6000 pieces)
Third, equipment selection to avoid the pit: the parameters are not right, minutes to turn over!
Newbies are most likely to plant on equipment details, remember these three things:
| parameters | a trap for underpayment | Xinmi programme | Consequences of the rollover |
|---|---|---|---|
| Cylinder wall thickness | ≤2mm thin skin | ≥4mm thickened steel cylinder | Deflated and deformed like a cardboard box |
| Motor power | 3kW small horse-drawn vehicle | 5.5kW inverter motor | Heavy cargo caboose burns motherboard |
| Sorting speed | 30 metres/minute turtle speed | 60 m/min + anti-slip block | The cargo flew off and hit someone. |
Blood and Tears Warning: A factory in Zhengzhou bought a thin-walled drum on the cheap, and the result was that the drum collapsed when sorting 5 tonnes of flour - a three-day shutdown cost 500,000 yuan!
IV. Self-questioning: the most feared practical problems of the white man
Q: Can I make three floors of a factory building with a height of only 5 metres?
A: Playing compression magic!Clearance to 1.4 metres per floor(bottom 1.8m + middle 1.6m + top 1.2m = total height of 4.6m), the top can also be installed fire sprinklers - Suzhou Auto Parts Factory did so!
Q: How long will there be a shutdown for the renovation of the old warehouse?
A: Don't stop construction in sections! The Newmarket experience is:
- Remove old wires on weekend → install new frame on Monday (48-hour rush)
- Night commissioning system (test run of 200 cases to measure load bearing)
- Seven days., 10 days faster than the industry average!
Q: What should I do if my employees don't know how to use it?
A.VR simulation training on the field! New employees wear helmets to practice sorting in a virtual warehouse:
- Wrong way? The system drops an alarm.
- Grabbing the wrong goods? Handle vibration alert
(proficiency ramp-up 70%, training cycle reduced from 2 weeks to 3 days)
V. The real storm: the space saved is worth more than gold
The most extreme case in Shenzhen: an electronic factory to change the old single-layer line into aTriple U-shaped return lineI've got 340 square metres of space. Guess what the owner used it for?
- 150m2 for staff cafe + break area
- 190 square metres left to add a new quality control station
As a result, the defective rate plummeted from 81 TP3T to 1.21 TP3T, and the capital was recovered in six months!
So yeah.Don't just focus on the equipment offer - the daily rent per square metre of the workshop + the loss of capacity due to congestion is the invisible cost black hole!The next time you report to your boss, you will directly convert the space utilisation to rent and slap it on the table. The next time you report to your boss, just convert the space utilisation to rent and slap it on the table, "That's a remodeling fee, save half a year's ground rent and you'll be back!"
(Point of view: Multi-layer sorting lines are not as simple as stacking.Space stratification + intelligent scheduling + anti-dumbing designIt takes all three to make a 3x leap in efficiency. (When the money saved on the land can buy another half a line, you'll know why the new secret bosses are rushing to upgrade!)
