English (UK) 
简体中文 Workshop materials piled up in a mess? Workers running back and forth and still always delivering the wrong parts?Don't worry, today we nag this "air logistics highway" - lightweight suspension conveyor line, specialising in a variety of logistics chaos! What can it do in the end? Which factories with a real fragrance? Choose the wrong will not turn the car? Let's use the vernacular break open said!
First, the basic literacy: what is this thing in the end? Why can it save workshop logistics?
The core principle in a nutshellThe material is to let the "lift" walk in the air, does not take up space and does not block the road, the whole automated errands!
Why is it better than manual handling? Three hardcore advantages:
- the art of draining space
The workshop floor is more expensive than gold? It runs directly on the roof track, and the ground walks as usual to put equipment. Page [1][4] are solid.Three-dimensional conveying saves 30% of floor space.The warehouse shelves can be removed a bunch of times! - 24-hour non-stop errand runner
Workers have to eat and sleep, and it plugs in and runs continuously. A case of an automobile factory from web page [3].Three shifts to two, porters cut by 40%The owner woke up in the middle of the night laughing! - There's a lot of hard work.
Have you ever worked while running? For example, the paint line hangs and runs directly into the oven, the electroplated parts soak in the acid bath without landing in the cleaning tank -Saves 6 lifting stepsThe yield rate also soared!
personal spiteDon't let the name fool you! The "Lightweight" is not a weakling, it can lift 60kg at a single point (equivalent to carrying an adult), which is enough for most factories to juggle!
Second, the actual map: which workshops are really fragrant when used?
Don't listen to the manufacturers! Look at the real battlefield performance::
Scene 1: Automobile factory - "air express" on the assembly line
- sore pointEngine block has to be turned 5 times from machining to painting, and the forklift trucks have been dented three times!
- solution (a math problem): Use a 300mm pitch chain to hang a 60kg load and pull the turning radius to 600mm.key operation::
- Rail across the assembly line overhead, workpiece "lift" precise delivery of workstations
- Emergency stop button every 20 metres, overload automatic power failure
- effect: Web page [8] for customer feedback.Logistics time cuts 70%I've never crashed a precision piece again!
Scene 2: Home Appliance Workshop - Divine Operation of Small Parts Handling
- sore point: Air-conditioning shell sprayed to dry for 2 hours, piled up aisles were scolded by the quality control to cry
- solution (a math problem): 150mm small pitch chain with 8kg shell, playing "space magic":
- Straight section with 200mm pitch saves electricity, corner cut 150mm flexible steering
- Three turns of the track around the roof of the plant = 600 m² of airborne warehouse
- effect: Data from web page [2].Workshop vacated two car parking spaces areaThe drying time is automatically counted into the conveyor length!
Scenario 3: Food factories - tough players in health and safety
- sore point: Sauce canisters were stained with oil after passing through the frying area, and manual scrubbing was complained about poor hygiene.
- solution (a math problem): Stainless steel chain + closed spreader, open outboard:
- Directly through the 180 ℃ high temperature frying line, out of the automatic high-pressure rinsing
- PLC control speed: frying section 0.5m/min slow baking, packaging section 3m/min wild running
- effect: Clients secretly say.Saved 4 can cleaners and passed the FDA spot check in one go!
Third, avoid the pit guide: choose the wrong model? Turn the car over to you on the spot!
Tears of experience: these mines step in one are enough to suffer::
Minefield 1: Chain Pitch Closed Eye Selection
- scene of an overturned vehicle: Furniture factory with 300mm large pitch hanging boards, turning jammed pull off the chain
- solution (a math problem): RememberThe three-match principle::
Workpiece weight Pitch selection Minimum turning radius <8kg (mobile phone case) 150mm ≥500mm 8-30kg (motor) 200mm ≥600mm >30kg (tyres) 300mm ≥800mm
Minefield 2: One-size-fits-all speed
- the road ruinElectronic Factory: The whole process is 5m/min, and the chips are broken.
- divine remedy: Web page [5] Pathways to Teaching -Segmented variable speed!
- Assembly section: 3m/min to maintain efficiency
- Precision detection section: 0.8m/min anti-dithering
- crux: The motor must be selected frequency conversion speed control, expensive 30% but power saving 50%
Minefield 3: Super as a space management guru
- a repeat of a tragedy: A factory pulls the track span to 6 metres, and the nominal 60kg chain can only actually hang 12kg!
- life-preserving formula:.Actual load = nominal value x support factor
- Span ≤ 4 metres: support factor 100%
- Across 5 metres: the coefficient plummets to 40%
- Span 6 metres: 20% only! (Hurry up and add struts!)
Let's be honest: don't just get on this system for the novelty of it!
Doing engineering for more than ten years, I've seen too many factories commit shafts.Obviously do screw cap non-automotive factory standards to engage in heavy-duty line, the budget exceeded 2 million; food factories to save money with ordinary steel chain, half a year rust through the oil leakage pollution production line...Remember the three truths:
Don't be greedy.: 60kg load-bearing sounds fierce, your workshop column spacing of more than 5 metres is a setup!
mix and match (of clothing etc): Straight line with large pitch saves electricity, cornering for small pitch to save your life, mix and match is the way to go.
Try before you buy.: Bring your heaviest workpieces to your home for a test lift, seeing is believing--Parameter tables can be deceiving, the sound of a chain crashing does not!
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