Workshop director Lao Zhang was recently driven crazy - the newly purchased conveyor line only three months on the jam, the manufacturer pulling the rug out from under him, the production line stops the boss every day to slap the table and scold people. If you are also afraid to step on this kind of pit, today this scenario to avoid the mine guide is your life-saving straw! Directly according to the type of plant to the number, according to buy to save ten years!
▎ Scenario 1: Heavy-duty violent workshop (mine/steel/building materials factory)
sore point: Ore slamming, steel coil pressing, 24 hours in a row, ordinary conveyor belts crack in three days!
Close your eyes and pick these 3::
- Jaguar transport: 2 tonnes per metre! Mining gravel test even smashed 2000 times without depression
→ Money-saving tips: motor than the same line of power saving 15%, the annual savings in electricity costs enough to keep two maintenance workers - Shandong Mining MachineryScraper conveyor to carry cinder first-class, hydraulic bracket supporting full
→ Exclusive service: mining area set up maintenance points, fault 2 hours people to the scene - ContiTech (brand)German steel cord conveyor belt, breaking strength 4000N/mm (national standard only 1800!).
→ Applicable scenario: steel mill hot rolling shop (90 ℃ high temperature shine run)
lesson learnt through blood and tears: A building materials factory is greedy for cheap to buy miscellaneous brands, the result is that the conveyor belt was smashed through the limestone, stopping production for a week loss of 800,000 yuan!
▎Scenario 2: High-precision smart line (automotive/electronics/lithium battery factory)
sore point: Parts are scrapped if they are off by 0.5mm, and manual assembly is slow and misses inspections!
Direct copying::
- Wei Chuang Automation: Multiplier chain synchronisation error ±0.1mm, automotive screw holes 100% alignment
→ Test effect: a battery factory assembly speed up 30%, the yield rate from 92% soared to 99% - Detron Intelligence: AI Predicts Failures 3 Days in Advance, Downtime Risk Down 70%
→ God's operation: mobile phone remote speed control, midnight sudden failure can also restart - Dingfeng Machinery: Specialisation in shaped parts! Even car bumpers can be jammed and conveyed
→ Retrofit Benefit: 50,000 for smart upgrades to old lines, performance comparable to new machines
negative exampleAn electronic factory bought a common roller line and scrapped millions of chips with SMT placement offset -High-precision workshops must be on intelligent synchronisation systems!
▎ Scenario 3: Speciality environments (food/chemical/cold chain warehouses)
sore point: Corrosion and rust, low-temperature jams, and failed hygiene sampling!
Life-saving programmes::
- Detron IntelligenceNano-coating is resistant to hydrochloric acid corrosion, no rusting for five years in chemical plants.
→ BACK BENEFITS: Free FDA certified documents, export workshop exempted from inspection - Qingdao GlobalHigh-temperature resistant belts for carrying 260°C coke, preferred choice for metallurgical workshops
→ Absolute skill: rapid cold and heat does not crack (ordinary belt temperature difference of more than 50 ℃ will be deformed) - Huihong Conveyor: -25 ℃ cold chain warehouse according to run without lagging, accessories prices official website full public!
→ Real Case: Xinjiang customer motor freezing, engineers 24 hours across the province to fix the
Pitfall WarningA seafood factory saves money on anti-corrosion and mixes rusty residue from conveyor belts with goods, losing half a year's profit!
▎ Self-inspection checklist: kill to confirm before placing an order!
▶ Heavy Duty Workshop Trifecta
- Is the maximum single piece weight over 1.5 tonnes? → Select Jaguar/ContiTech
- Is there any metal debris? → Magnetic drum must be added (customised by Shandong Mining Machinery)
- Does the average daily operation exceed 20 hours? → The motor should be IP65 rated.
▶ Smart Line Avoiding the Pit Three Levels
- Is it possible to monitor the real-time load by mobile phone? → WeiChuang/DeChuang support APP alarms
- Is the precision error less than 0.3mm?
- Does it include on-site commissioning? → No engineer on-site commissioning = scrap metal!
▶ Special Environment Life and Death
- Touching food? → Recognise FDA/ISO22000 certification (Deltronics has it)
- Temperature over 60 ℃ or <-15 ℃? → Qingdao Globe / Huihong specialises in temperature change
- What is the water pressure for flushing? → High-pressure water gun needs IP68 waterproof (Huihong can be customised)
A little table-tapping reminder.
Don't believe in the "all-purpose miracle machine" blown up by sales!Conveyor lines are like shoes - mines have to wear smash-proof boots, electronics factories have to wear precision shoes..
- Heavy-duty workshop recognises Jaguar/Shandong Mining Machinery, solid and durable is the king.
- High-precision production line Wei Chuang+De Chuang double insurance, yield rate is money printing machine.
- Speciality environments close their eyes and choose Detron Coatings or Phihong Cold Chain Solutions, where compliance is ten times more important than saving money.
Dump the big truth at the end.I bought the conveyor line on the cheap and spent enough money fixing the machine to buy three new ones!