English (UK) 
简体中文 First, the installation of pre-preparation: do not rush to do it, first look at these 3 points!
Why does the Nansha factory always turn over in the installation process?Environment, tools, materialsStart without checking it out! Remember:
- Site levelling: Floor drop > 3mm/m²? Find the levelling quickly! Otherwise the conveyor belt will run out of alignment!
- List of tools::
- Mandatory items: laser level (10 times more accurate than conventional levels), torque spanner (to tighten bolts to prevent loosening).
- Supplies.Food Grade Grease(Regular butter contaminates food lines)
- Material verification::
- Tear off the PVC tape protection film to check the surface: scratches? Return it immediately!
- Counter code: get the manufacturer to provideHybrid Antistatic Report(Resistance value 10⁴-10⁶Ω to be truly anti-static)
Second, the installation of the six-step method: the teacher pressure box bottom of the actual operation
Beginner's question: How to connect the joints securely?
A: Heat fusion welding > gluing > mechanical buckling!Nansha high humidity, adhesive easy to delamination (measured 3 months cracking rate of more than 40%)
| move | Key actions | Guide to avoiding the pit |
|---|---|---|
| 1. Layout and positioning | Laser axial line + ink flick line | Deviation ≤2mmOtherwise the belt will run out of alignment! Otherwise the belt runs out of alignment |
| 2. Installation of drive rollers | pressBand thickness x 100Selection of drum diameter | 4mm belt with 400mm roller |
| 3. Laying of conveyor belts | Thread the tape from the bottom up. Disable the crowbar. | Prevents scratching of the surface antistatic layer |
| 4. High-frequency welding | temperature control200±5°C | Low temperatures are false soldering, high temperatures are burning. |
| 5. Initial tensioning | Finger presses sink5-8mm | Too tight motor burns, too loose slips |
| 6. No-load commissioning | Tap then turn continuously | Strange noise? Immediately stop the machine to check the bearings! |
Third, routine maintenance of three axes: save 50% maintenance fees
Scene: electronics factory owner complains that "the belt always runs!"
→the truth about sth.: Nansha back to the south of the day humidity exceeds 80%, PVC tape moisture absorption elongation! Countermeasure:
- Tensioning on Tuesdays: Compensation for shrinkage after humidity changes
- Monthly Cleaning Tips::
- For food lines60°C warm water + neutral enzyme detergent(Strongly acidic surfaces)
- For electronics factoriesStatic BrushDusting (compressed air blowing builds up static electricity!)
- Quarterly mandatory checkups::
- Roller bearing fillinglithium grease(Ordinary butter dries out in three months.)
- Blade scraping joint: delamination? Return it for repair immediately!
Fourth, fault first aid kit: three strokes to deal with downtime anxiety
Case: What to do if the logistics warehouse breaks the belt in the middle of the night?
→Emergency programme::
- Interim restoration: Fixed with stainless steel laps + rivets (can last 72 hours)
- proliferation-resistant: Tear holes (3mm diameter) at both ends of the split to prevent tearing and extension.
- Call for Support: Contact the manufacturer to reportStrip face pattern numbering(e.g. DMD-03) Accelerated replenishment
Soul torture: should I stock up on spare tape?
→Depends on the intensity of use::
- 2-shift production line: stocking of spare belts with a total length of 10% (fragile joints)
- Single shift light load: 3 metres of emergency section is sufficient
Editor's view
Nansha old factory workers understand: PVC conveying lineQuality is three times the price, seven times the maintenanceDon't believe the "maintenance free" hype! Don't believe the "maintenance free" hype.Spend 10 minutes a week on inspectionIt's much better than losing tens of thousands of dollars a day in bad downtime. Recognise the local factory - Kengchuan, Kaitai's tape with theHeat fusion welding + mixing anti-staticIt's been used for five years without major repairs!
