▍定制化价值:破解制造业的空间与效率困局
The continuous rise in the cost of industrial land (e.g. over RMB150/m²/month in the Yangtze River Delta region), coupled with the trend of multi-species and small batch production, has forced enterprises to seekSpace reuse and flexible productionThe solution. The double-layer multiplier chain achieves the same area by vertically layered designCapacity Enhancement 120%The 37% is designed to address the two main pain points of differentiated process flows - for example, in automotive seating lines, where the upper tier conveys fully loaded pallets to the assembly station and the lower tier returns them simultaneously, reducing manual intervention:

- Land cost-sensitive industries(e.g. electronics manufacturing) intensification needs;
- Mixed line production sceneProcess synergy conflicts (e.g., multiple models of new energy batteries on a common line).
Personal view: The essence of customisation is to accurately match the production scenario - when the standardised production line cannot adapt to the dynamic market, the modular architecture is becoming the "flexible gene" of the manufacturing industry.
▍技术定制内核:从参数适配到动态调节
Scientific matching of core parameters
Customisation needs to prioritise the anchoring of the four-dimensional parameters:
- load capacityCarbon steel frame with a maximum load capacity of 2 tonnes and lightweight aluminium profile solution (weight <150kg) suitable for precision electronic components;
- Speed Accuracy: Adjustment of the differential chain D/d ratio (1.5 to 3 times) enables the workpiece speed Vₜ = chain speed V₁ x (1 + D/d) up to 20m/min;
- spatial compatibility: Layer height adjustable range 500-1000mm, patented typeDynamic height adjustment systemLower level lifting and lowering by means of elliptical block mechanism to solve the limitation of shaped parts conveying;
- environmental toleranceMedical/food industry adopts 316L stainless steel frame with PEEK work plate to meet the GMP bacterial inhibition rate of 99.2% requirements.
Breakthrough in synchronisation control
Layered synergies need to overcome three major contradictions:

- Mechanical synchronisation conflicts→ Coaxial Dual Output Axis + Encoder Feedback (Accuracy ±0.3%)
- functional coupling paradox→ Upper servo independent drive (response 0.05s) + lower inverter dynamic compensation;
- Vibration transmission risk→Magnetic damping guide is deployed when the layer spacing is <800mm, and the amplitude error is ≤±0.5mm/m.
▍行业定制解决方案:痛点导向的架构设计
electronics manufacturing
- sore point: SMT placement and assembly segment beat faults
- Tailor-made solutions::
- The upper 3x speed chain (12m/min) transports the PCB bare boards;
- Lower 2.5x speed chain (8m/min) carrier recovery;
- Zero switching wait design boosts capacity by 40%.
Automotive parts and components
- challenge: Deformation of locating pins due to engine block delivery shock
- innovative design::
- The hydraulic damper absorbs 50% kinetic energy;
- Universal ball bearing trays rotate freely;
- Real-time calibration of laser deskew;
A car company yield improvement of 29%.
Medical equipment
- conflicting views: Clean room space is expensive (energy consumption per unit is three times that of a normal workshop).
- Architecture Innovation::
- Air-suspended damping guides eliminate metal friction particles;
- Quick-change module for aseptic work plates (steam sterilisation time <8 minutes);
- Dual-circulation sealed chambers guarantee class 10,000 cleanliness.
▍智能系统集成:定制化向“智造化”跃迁
Traceable Quality Hub
- blockchain depository system: The workpiece board is equipped with NB-IoT chip, which uploads temperature and vibration data in real time to achieve process-level quality traceability;
- AI Fault Warning: Predicting failures based on link wear particles with a confidence level of >961 TP3T, reducing downtime losses by 371 TP3T.
Modular Architecture for Flexible Reconfiguration
module (in software) | Universal design | Customised reinforcement points |
---|---|---|
structural framework | Aluminium base frame | Carbon fibre reinforced / 316L stainless steel |
drive system | Single Motor Dual Output | Dual Servo Synergy (Torque Compensation 30%) |
position control | Photoelectric sensor (±0.5mm) | RFID + laser composite (±0.1mm) |
Data synthesised from Pudi, Kouryou Case |
Ask Yourself: Core Proposition Analysis
Q1: How do you quantify the ROI of a customised double-layer multiplier chain?

A: needs to be constructedThree-dimensional assessment model::
- space dimensionVertical multiplexing saves 50% of floor space, and the measured capacity per unit area of the electronics factory is increased by 1,20%;
- Timeliness dimension: Layered independent control enables OEE (Overall Equipment Effectiveness) to jump from 65% to 89%, reducing process waiting;
- Compliance costs: Reduced audit/scrap spending by 351 TP3T over 3 years in the healthcare industry (including certification cost savings from sterile design).
Q2: Which businesses need to prioritise customisation the most?
A: Complies with the followingThree-quadrant featureof the company should be laid out on a priority basis:
- Space utilisation <70%: Vertical extensions cost 52% less than plant extensions;
- Product iteration cycle <6 months: Modular architecture supports up to 3x more efficient reconfiguration of production lines;
- Load dispersion >40%: Customised drive sprocket sets are required for the 50kg-2 tonne load range (e.g. mixing of heavy-duty and electronic lightweight parts from automotive factories).
Exclusive data insightsAccording to NOK, the customised line reduces the maintenance cost of car seat production line by 20% and extends the life of sprocket by 40% - which confirms thatDeep customisation has been transformed from a cost item to a profit leverThe future focus of competition will be on "data penetration". Future competition will focus on "data penetration": through the real-time collection of speed, torque and vibration data on the conveyor line, the digital twin system will be driven to preview the process strategy, so that the "rigid assembly line" will evolve into a "self-iterative intelligent body". Intelligent Body".