English (UK) 
简体中文 Under the wave of Industry 4.0, Speed Chain Conveyor has been transformed from a simple material handling tool to a smart factory.Central Artery. Through in-depth customised design, these systems are helping automotive, electronics, new energy and other industries to break through efficiency bottlenecks and achieve qualitative upgrades in their production processes.
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I. Innovative value of multiplier chain equipment
- Leap in efficiency: Replaces traditional manual handling and can deliver as much as manual labour in a single hour.5-10 timesIt is particularly suitable for high-volume standardised production scenarios.
- Load Break: Adopting reinforced roller chain structure, single section of the line body can carry2200kgHeavy loads, engines, battery packs and other heavy components are transferred smoothly.
- Precision Revolution: Positioning accuracy by means of locating pins in conjunction with stoppers up to±0.05mmIt completely solves manual alignment errors and improves the consistency of product assembly.
personal viewpointThe current demand for flexible production in the manufacturing industry has shifted the speed chain from a "standardised assembly line" to a "reconfigurable platform". Its value is not only to speed up, but also to provide a physical carrier for data collection and process optimisation, becoming the underlying infrastructure of the digital factory.
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II. Core aspects of the customisation process
Customised multiplier chain equipment undergoes a rigorous seven-stage process:
| point | Key tasks | Outputs |
|---|---|---|
| demand analysis | Material characteristics (weight/volume), speed requirements, environmental parameters (temperature/humidity/cleanliness) | technical specification |
| schematic design | Chain selection (roller/top plate chain), drive type (electric/hydraulic), layout planning (single level/ring/vertical lifting) | 3D Modelling and Load Simulation Report |
| Engineering Validation | Customer confirmation of load testing programme, safety protection level (e.g. anti-static/dust-free design) | Jointly signed technology agreements |
| Manufacturing and Quality Control | Machining (frame/jig board), assembly commissioning, 72-hour continuous no-load test | Quality inspection reports (vibration/noise/durability) |
| On-site delivery | Modular dismantling for transport, laser-aligned mounting, commissioning with materials | receipt and inspection certificate |
Take Changzhou Guangliang's customised double-layer speed chain for Great Wall Motors as an example: for the instrument panel assembly demand, the work plate is widened and reinforced, and each work station integrates an electronic screen to achieve real-time data visualisation, which reduces the assembly error rate by 37%.
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C. In-depth analysis of industry application scenarios
- automobile manufacturing: Bodywork welding lines need to cope with vibration environments, usingHydraulic drive + shock absorbing baseDesign; assembly lines for precision components such as sunroof rails require integrated visual inspection stations.
- New Energy Battery: Anti-static chain + fully enclosed dust-free design (e.g. Tianneng Group project), with nitrogen environment to achieve safe battery assembly.
- electronics industry: Mobile phone assembly line fusionElevating rotating moduleThe company has been able to achieve 360° dead-angle-free operation; RFID chips are embedded in the workpiece boards to achieve single-piece traceability.
- medical food: Stainless steel + self-lubricating bearings to meet GMP standards, filling line and labelling machine seamlessly, reducing manual contact pollution.
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IV. Five highlights of technological innovation
- Intelligent Speed Control System::
Aurora blue and other auxiliary colour blocks to enhance the visual guidance effect. Simple icons are used in the table to replace part of the text description, such as gears to indicate the "manufacturing stage" and a magnifying glass to indicate the "quality inspection stage". Key data such as "2200kg" and "±0.05mm" are highlighted in bold. In the industry application section, scenario-based descriptions are used to enhance the sense of picture. Self-questioning and self-answering sessions simulate users' real concerns, and case data are used to support the answers. The whole text avoids the accumulation of technical terms and transforms professional concepts into easy-to-understand expressions, such as comparing the "speed chain" to the "arteries of intelligent factories".
Self-questioning: Explanation of the core issues of multiplier chain equipment (click to expand)
Q1: How long does the customisation cycle usually take?
From demand matching to delivery is about 45-60 days, complex projects (e.g. explosion-proof/dust-free design) may extend to 90 days, Changzhou Guangliang and other companies can shorten the cycle time by 30% through modular design.
Q2: How is the life of the equipment guaranteed?
It adopts manganese steel chain + inverter motor, with a life span of 5-10 years under standard working conditions. The key points are: adjusting chain tension every month, replacing worn guide wheel every quarter, and replacing reducer lubricant every year.
Q3: Is the cost too high compared to traditional conveyor lines?
Initial investment was high at about 40%, but efficiency gains resulted in a payback period of <12 months. Huaihai New Energy case shows: customised speed chain line reduces unit labour cost by 62% and increases production capacity by 200%.
