Bosch Conveyor Line Model Analysis: T1 Lightweight to TS5 High Efficiency Selection Guide

Why Bosch conveyor lines cover multiple industries such as electronics, automotive and medical? The core lies in itsModular Product Matrix-From light load to heavy load, from standard to flexible, the five series accurately match different scenarios. In this article, we will dismantle the technical differences between the three main models of TS1, TS2 series and TS5, which will help you quickly lock the optimal solution.


I. Lightweight Choice: TS1 Conveyor System

Keywords: precision assembly, small workpieces, clean environment
Core user questions: What industries is the TS1 suitable for? Can the load capacity meet the production of electronic components?
TS1 is designed forHigh precision light loadScenario design, three major advantages directly hit the pain points of the electronics and medical industries:

  1. Miniaturised Adaptation: Supports workpiece pallets from 80 x 80mm to 160 x 160mm with maximum loads of only3kgThe perfect match for miniature parts assemblies;
  2. Clean compatibility: throughEN ISO 14644-1 Class 6Clean certified, anti-static design safeguards precision electronic components;
  3. pre-assembly integrationModular components can be seamlessly integrated into large production lines as pre-processing units to increase overall efficiency.

typical scenario: Mobile phone sensor mounting, medical device housing assembly, automotive micro-motor parts sorting line.


II. All-round mainstay: TS2 series double-track pallet line

Keywords: cost-effective, multi-media compatible, fast local response
User's core question: How to choose between TS2plus imported version and TS2S domestic version?
The TS2 series has been designed with the240kg high loadtogether withSix conveying media(toothed belt/flat belt/roller chain, etc.), becoming the first choice for general use in the automotive and home appliance industries. Compare the two major versions:

parameters TS2plus (imported) TS2S (domestic)
Pallet size 160×160~1200×1200mm Same as left, support customisation
cleanliness level Class 7 Class 7
Core strengths Globally Proven Reliability Localised Delivery Cycle Reduction 30% + Cost Optimisation
National TS2S addedAutomatic lubrication unit LU 2Ltogether withBuffer stop VE 2S, Targeted Enhanced Maintenance Convenience.

III. Heavy duty and high efficiency: TS5 roller conveyor system

Keywords: 400kg extreme load, maintenance-free drive, severe conditions adaptable
User's soul question: The new energy battery pallet weighs 300kg, can TS5 withstand continuous production?
TS5 is based onBevel gear spindle driveAs the core, break through the four major bottlenecks of the traditional conveying line:

  1. Extra heavy duty: Single pallet400kgLoads to support heavy workpieces such as new energy battery modules and power assemblies;
  2. robust design: Oil-resistant metal construction throughClass 8 cleanliness certificationThe metal chips environment between electric drives is fearless;
  3. Zero maintenance operation: Enclosed drive unit eliminates external contamination and reduces total life cycle costs;
  4. Localisation upgrade: The TS5S version retains the performance while...Prices dip 15%Open to non-standard customised rollers.

Success StoriesBattery PACK line of an automotive company improved 22% and reduced annual maintenance cost by $400,000 per year.


Selection quick checklist: three minutes to lock models

demand dimension TS1 TS2 Series TS5/TS5S
Maximum load ≤3kg ≤240kg ≤400kg
Typical Industries Electronics/Medical/Optical Automotive/Home Appliances/FMCG New energy/heavy industry/machinery
Core strengths Micro-precision clean Multi-media universal Maintenance-free for heavy loads
cost sensitivity mid-to-high Medium (national version excellent) High (national version superior)

The essence of selection isLoad, Accuracy, Environmentand the triangular game of -

Lightweight precision workRecognising TS1.Multi-scenario universal lineLocked TS2.Heavy-duty severe dutyStrong push for TS5. combined with MTpro planning software to preview the layout and avoid installation rework on 90%.

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