Logistics and Manufacturing Scenario Analysis: 8 Efficient Application Cases of Roller Conveyor Line

​First, the express distribution centre: a daily average of 500,000 pieces of "high-speed toll booths"​

A logistics giant in East China has a double drum sorting system, sounds like a bluff, right? In fact, the core of three points:

• ​two-tier design: Upper unloading → lower sorting, space utilisation doubled, daily handling capacity soared directly to500,000 pieces​
• ​Conical roller anti-runout: Taper roller for turning section, parcels automatically return to the centre without jamming, sorting accuracy dry to99.9%​
• ​Photoelectric sensors + barcode recognitionParcel to the fork in the road automatically "brush face" shunt, saving 20 sorters!

You pin it: the most ruthless thing about this system isn't the fast, it's theCutting out the manual decision-making aspect with a roller line--Packages know where to go on their own!

​Second, new energy battery workshop: 0 collision "electrostatic sensitive household"​

Lithium batteries are so expensive that they can be scrapped at the touch of a button. The solution depends on special customisation:

• ​Anti-static roller: Conductive coating on the surface to conduct the static electricity away
• ​Accumulated cushioning design: Processing of inter-process roller segments with pneumatic blockers, battery module queuing, etc..Yield rate up 15%​
• ​Speed pressed to 5 metres per minute: slower than a man's walk, but steady as an old dog.

Rookie mistake alert: Don't assume that slow is inefficient! For precision manufacturingEven speed is more important than high speed-Hasty braking and starting is what makes a good killer.

​Third, the intelligent three-dimensional warehouse: roller line + shuttle car "golden partner"​

An e-commerce warehouse in Guangzhou uses roller lines as "conveyor belts" and shuttle cars as "porters":

• ​Roller line connects to shelf opening: the crate automatically slides to the pick-up position, eliminating the need for manual trolleys
• ​Vertical pickup by shuttle: Forklift boxes directly from the drum line to the high shelves.
• ​The results were violent.: Warehouse floor space (output per square metre)triple60%'s porter was transferred to review.

The best thing about this case is thatUse the roller line as a "transit hub."--Neither the beginning nor the end, but without it the whole system is paralysed!

​Fourth, the automobile assembly line: to carry 2 tonnes of pallets "steel straight man"​

A car company in the chassis assembly section of the roller conveyor line, specialising in all kinds of disobedience:

• ​Solid shaft drum + double sprocket drive: Single bracketLoad capacity 2 tonnesIt's 24 hours a day, without a break.
• ​Precision Positioning Clip: Installation of a stopper at the roller gap, with automatic braking when the frame reaches the work station.
• ​The cost savings are insane.: 40% cheaper than conventional lifting lines, maintenance is done by adding lubricant every month.

The original words of the car factory teacher."Don't do a whole lot of fancy work for heavy-duty scenarios, sprocket drive + thickened rollers are the way to go!"​

​V. Food and beverage factories: "Stainless steel warriors" who can take a shower​

This part of the brewery filling plant is both waterproof and corrosion resistant:

• ​All stainless steel 316L drum: Take a high-pressure water gun directly and transport it as you go.
• ​Slope self-cleaning design: Inclination angle 8° + powerless drum, residual liquid flows automatically into the drain tank
• ​Efficiency inversion: Line change cleaning timeFrom 2 hours to 20 minutes.​

Tears of blood lesson: there was a factory to save money with carbon steel roller, the results of soy sauce workshop three months rust through.It's not enough money to fix the equipment.!

​Six, pharmaceutical warehousing: 300,000 clean area of the "obsessive-compulsive disorder patients"​

Pharmaceutical companies require sick levels of cleanliness, and the solutions are hardcore:

• ​Dust-free installation process: Roller head sealing with medical silicone, zero-gap raceway splicing
• ​Food grade lubricants: Regular grease dropping chips? Switch to NSF H1 certified grease.
• ​Static dissipative design: Avoids dust adsorption and complies with GMP certification

The most overlooked point in the pharmaceutical industry.The roller material is just the foundation, it's the installation details that make the difference between life and death!​

​VII. Transhipment of chemical raw materials: corrosion-resistant "chemical representatives"​

A chemical plant carries acid drums, and ordinary drums are corroded in a month:

• ​Polyurethane rollers: Acid- and alkali-resistant formula with a tyre-glue-like surface
• ​Explosion-proof motor drive: Motor fully sealed, electric sparks? Doesn't exist!
• ​Slope plus retaining edgeTilt angle of 12° + stainless steel flap, the drum rolls faster but doesn't fly out!

Chemical scene selection mnemonic."Look at the coating, look at the seal, and look at the motor explosion-proof certificate."​

​Eight, electronic SMT workshop: silent operation of the "invisible man"​

What is the most afraid of electronic factory patch workshop? Noise interference equipment!

• ​O-Belt Drive: 20 dB quieter than sprocket, measured 55 dB
• ​Aluminium profile bracket: No rust and no chips, with anti-static belt
• ​0Magnetic interference design: Motor shielding to isolate electromagnetic interference

Oddball needs of electronics factories.It is better to drop 10% in efficiency than to allow the equipment to squeak!​

Editor's pat on the back view

After reading these eight cases, have you noticed?The factories that played 6 on the roller line did two things::

1. ​Dead-on scene details-Anti-static? Corrosion resistant? Silent? Use pain points as breakthroughs;
2. ​Dare to add or subtract-- Add buffer segments when you should, cut drivers when you should, and don't get carried away by the manufacturers.

One last big truth to deliver."Conveyor lines are for use, not for show."-The parameter is no longer good, not suitable for the scene is a pile of scrap iron!