English (UK) 
简体中文 Are you just contacting the production line design, by the "light load conveying system selection" to make a big headache? Look at the e-commerce warehouse warehouse, food factory cleaning time-consuming, electronic workshop static electricity scrapped ...... obviously small conveyor line problem, but always can not find a reliable solution? Today we will break open the rubbing said through - from the type of load to the maintenance of pit avoidance, novice can also be three minutes to catch the essence!
I. Five Steps to Selection: Avoiding the 80% Novice Pit
The core question: How do I set a configuration based on my needs?
Just look directly at this comparison table to understand:
| Scenario requirements | Conveyor type | Key Parameter Requirements | Cost reference (vs. traditional) |
|---|---|---|---|
| Temporary sorting for e-commerce | Mobile Telescopic Belt Line | Speed ≥1.5m/s, wind resistance level 7 | Deployment cost savings of 60% |
| food processing | Seamless self-cleaning mesh belt | Food grade silica gel + residual rate <5% | Low maintenance 75% |
| Electronic Workshop | Anti-static polyurethane tape | Surface resistance 10⁶-10⁹Ω | Yield increased to 99.95% |
| Light assembly line | Modular Drum Line | Load ≤15kg, positioning accuracy ±0.2mm | Energy consumption down 42% |
Focus on the blackboard.
- Load ≤15kgPrefer belt/roller lines to chain machines - the maintenance costs of those things can eat into your profits!
- Dusty environment(e.g. flour mills), must be sealed design, open conveyor will stop you in a minute to clean the dust.
- Corner ConveyorWith tapered roller, turning radius according to the formula: R = material width × 1.5 + 200mm, or card to you doubt life!
Second, three major scenes of actual combat: the secret of saving people and money
1. E-commerce warehouse: how to break the double 11 warehouse explosion?
sore point: Temporary rental of premises + failure to recruit
solution (a math problem): U-shaped layout retractable belt line + dynamic speed regulation
- Test case: a mother and baby e-commerce mobile belt line, the warehouse area cut 40%, temporary workers to reduce 12 people
- key operation: Peak period speed is adjusted to 3m/s, idle time 0.5m/s, the electricity bill is directly reduced by 35%
2. Food factories: is three hours of cleaning per day worth it?
lesson learnt through blood and tears: A bakery was fined $200,000 for crumb residue!
Upgrade programme::
- Conveyor belt selection.PU material + skirt designThe rate of chip loss has plummeted by 90%
- Cleaning revolution: quick release structure + food grade lubricant, save 120 man hours per month
3. Electronics workshop: how to prevent core destruction by static electricity?
Newcomers are prone to stepping into potholes: Chip scrapping with metal rollers
Helpful Configurations::
- Mandatory anti-static polyurethane tape (surface resistance 10⁶-10⁹Ω)
- Installation of ionic wind bar to eliminate static electricity adsorption during placement.
Third, the wild card of cutting maintenance costs in half
Soul torture: why does your conveyor always break down in the middle of the night?
Eighty per cent ignored these three points:
- Tension Trap: Belts are too tight bearings are scrapped early, too loose and they slip - teaching you to look at tension standards.Sinking 5mm with finger pressurehappen to be
- Lubrication Metaphysics: Chains lubricated with lithium grease, once a month; bearings with molybdenum disulphide, once a quarter (don't mix!)
- Joint life: Thermal fusion fittings are 3 times more durable than mechanical snaps, but don't mess with them yourself - get a supplier to do professional vulcanisation!
An auto parts factory tragedy: the apprentice used the wrong grease, resulting in the entire line downtime of 32 hours loss of 800,000 yuan!
IV. Technologies that must be watched over the next three years
- Intelligent Algorithm for Consumption Control: Mining company case study proves annual electricity savings of 180,000 by adding load forecasting module
- Green Materials Explosion: Modified polyurethane belts last 2 times longer and maintenance costs are cut by 351 TP3T (but initially 201 TP3T more expensive).
- distributed power supply: Solar-powered conveyor line tested in Shenzhen logistics park, completely free from grid fluctuations
Editor-in-Chief's Hardcore Recommendations::
After ten years of production line design, to say a solid - small and medium-sized factories do not chase the "fully automatic"! First eat through the modular conveyor (like building Lego like assembly), the cost savings of half, change the line three times faster. After all, the machine is dead, talent is alive, you say right?
