English (UK) 
简体中文 Hey, is it true that when you hear "large conveyor line selection", you get a big headache? Looking at the factory's long, winding steel line, the heart drums: this thing in the end how to choose? Do not panic! Today, we will break up the crumbs chat, guaranteed to make you a white man can also be changed into a know-how!
Synchronous belt conveyor line: light and flexible "assembly line elves".
The central question: how much can this thing carry? What's the occasion?
To put it bluntly, synchronous belts (also called toothed belts) are like a "conveyor belt" for the production line. Single segment60kgIt's its ceiling, and it pulls in up to6 metresI don't think that's a good idea. Doesn't sound tough? But it is flexible! Pallet size and conveyor direction can be adjusted at will, and it runs like an old dog with little noise.
Applicable scenes shoot the blackboard!
- electronic factoryMobile phone parts, computer motherboards and other delicate goods, afraid of bumps and bruises? The synchronous belt holds them steadily and delivers them accurately!
- New energy workshop: Battery cell and module handling? Just use it, as gently as a mother serving egg custard.
- Automotive Parts Line: The dashboard and interior pieces are lightweights, the timing belts run fast and accurate, and the assembly line rhythm is taken to death!
personal viewpointSynchronous belts are like the "artistic young man" on the production line - they do not fight with brute force, and they are the right choice for places with high environmental requirements!
Second, flat belt conveyor line: the king of cost-effective "oil"
Core problem: Cheap and good? Is it really such a good thing?
Flat belts (sheet base belts) are definitely the old bulls of the mill! A single section can carry250 kgBreath pulling30 metresNo effort. Speed? You name it! Go as fast or as slow as you want, and the construction is so simple that a mechanic would be happy to see it - maintenance? Sprinkle water!
Applicable scenes shoot the blackboard!
- Appliance assembly line: TVs, washing machines and all that big stuff? A flat belt will carry it, and it's sturdy and built to last!
- logistics warehousePiles of boxes and bags clanking upwards? It takes it all in, moving and sorting in one hand.
- food processing room: Flour sacks and biscuit cases clattering by? Food-grade belt a load, hygiene and safety of both hands!
personal viewpointFlat belt belongs to the "closed eyes into not overturned" type of player, limited budget and the pursuit of stability? Close your eyes and flush it!
Speed chain conveying line: heavy duty "efficiency harvester".
Core issue: who will do the heavy lifting?
Roller chains are the "Hercules" of the production line! Light load carrying2200 kgThe reloading spikes directly into the4 tonnes! The modular design makes it as versatile as Lego, and high temperature dust? It's a piece of cake!Precise positioning + accumulation functionIt's the killer - material queuing for processing? Arranged plainly!
Applicable scenes shoot the blackboard!
- Automotive assembly line: Bodywork chassis rumbling by? The speed chain holds it steady, and the paint assembly is done in one go!
- machine shop: Iron lump parts clunking? It doesn't change its face and conveys steady as a rock.
- chemical plantRaw material barrels and finished product tanks are highly corrosive? Once the special chain plate is on, it runs as usual!
personal viewpointThe doubled speed chain is a "tough guy who can take care of things" - Heavy loads and high precision requirements? Without it, the production line would fall apart!
Fourth, roller conveyor line: turning and climbing "multi-faceted hand".
Core question: small venue and a tosser? Who to choose?
There are two types of roller lines: "self-reliant" (non-powered) and "motor-supported" (powered). Individual pallet driveOver 1 tonneThe structure is so simple that grandma can fix it! Right-angle turns? Lift and divert? It's all base manipulation! Those serpentine picking lines in e-commerce warehouses are all its stage.Applicable scenes shoot the blackboard!
- Express Sorting Centre: A flood of parcels? The roller line shunts like a hangman, swallowing a million pieces a day without getting stuck!
- Packaging workshop: cardboard plastic bags clattering and flowing? Turning corners and climbing slopes as if they were flat.
- Automotive Parts Library: Engine gearboxes these Iron Beaners? Roller cables push and run, saving energy and effort!
personal viewpointRoller line is a "space magician" - small place and still require line operation? Find it will be able to revitalise!
V. Overhead Chain Conveyor Line: "Invisible Butler" for Clean Space
The core problem: what to do about the fear of pollution in the precision workshop?
The overhead chain (flat-top chain) plays with "working at height"!200kgThe pallet is easy to lift and the modular design allows it to flex and extend. The biggest highlight?There's very little dust.! It works quietly in a clean room, product contamination? It doesn't exist!Applicable scenes shoot the blackboard!
- Semiconductor workshop: Chip wafers afraid of a grain of dust? Overhead chain suspension conveying, the risk of contamination is directly zero!
- Battery Clean RoomBattery modules are as delicate as Daiyu? It is handled with zero contact.
- Food Aseptic LineBread and biscuits: Bread and biscuits bare passing? Closed conveyor + food-grade materials, hygiene standards a handful of over!
personal viewpoint: The overhead chain is the "low-key king of cleanliness" - a cleanliness-obsessed industry? You can't do without it!
A guide to choosing a model and avoiding pitfalls: 5 ironclad rules to remember!
- Don't settle for less.: Count the materials firstMaximum weight + volumeDon't let the conveyor line get bogged down in the middle of the road!
- Spatial layout to be revitalised: Is the plant a snail shell or a large square?Compact optional suspension, spacious upper loopDon't fight the place!
- Speed and precision at the same time: Belt/chain plate for high speed line, high precision positioning dislikeservo motorA millimetre difference could tip the car over!
- Environmental suitability is the bottom lineHigh temperature? Select mesh belt line (-20 ℃ to 200 ℃ to carry); corrosion? Stainless steel chain plate arrangement! Environmental poisoning? Does not exist!
- Maintenance CostsSimple roller lines are quick to repair, and the modular design of the doubler chain makes changing parts as easy as putting together a jigsaw puzzle.Saving money at the end is real saving money!
A few final words of truth.
Older birds who have been doing engineering for over a decade tell you.Conveying line selection is never "expensive is good", but "to appetite".! Seen too many factories dropping money on top-of-the-line multiplier chains that turn out to move small cardboard boxes - killing a chicken with a bull's-eye is pure blind money!
Remember that.
- Electronics factories play with precision? Timing belts/overhead chains close your eyes and enter;
- Logistics warehouse moving bricks? Flat belt/roller lines are affordable enough;
- Car factory carrying iron lumps? If not for it, who else?
Next time you select a model, run through your own material characteristics, plant dimensions, budget red lines -The right conveyor line is the true life of the production line!
