English (UK) 
简体中文 Did you think irradiation workshops still had workers in protective suits running around pushing trolleys? 🤔 That's long gone! In today's state-of-the-art factories, from the moment the raw materials are thrown into the tanks to the moment the sterilised product is spat out, there's not a soul in sight -Fully Automatic Irradiation Conveyor Linehas quietly ruled the assembly line! But do you know how a box of surgical instruments turns itself over? How the electron beam can precisely follow the goods? Today we will peel off the shell of this set of black technology to see how capable it really is!
🔍 I. Where does the bottom line of droning come from? The Three Diamonds protect the body
1. Radiation shielding for the whole field
Totally enclosed lead shell to lock the radiation to death, workers across the explosion-proof glass monitoring on the line. A factory in Jiangsu used this design, radiation leakage value directly to the international standard 1/10!
2. Intelligent movers team up
- gripping with a robot arm: Vacuum suction cups hold fragile items securely with less than 2mm tolerance
- rail shuttle: Square Railway with Quick Release Hooks, Sample Boxes Hang Up and Go!
- Airbag lifting platformInflatable Adaptive Cargo Box, irregular medical device box is not afraid of falling
3. Electronic eyes on the ground 24 hours a day, 7 days a week
Contact travel switch + infrared positioning double insurance, goods not in place? E-beam never switch on! A food factory measured, false trigger rate <0.001%
⚙️ Second, the core skills: the goods themselves will be "dry Kun Da Nuo Yi"
Q: How do I turn over a 20kg box of infusion bags by myself?
The answer is hidden in three cool actions:
- the Great Circle of the CrossU-frame waist + ramp push plate push, turn over 15 cases per minute → Coke bottle assembly line favourite
- The gears are rolling in the dark.: rotating gears occlude the roller guide, 180° silent rotation → exclusive for delicate goods such as scalpels
- Hydraulic rod lifting swivel: Clamping plate clamping → hydraulic jacking → servo motor driven rotation Tesla cable factory used this trick and the yield rate soared to 98%!
Cost Comparison of Turnover Process(Measured by a medical consumables factory)
| way (of life) | manual turning | Robotic arm flip | an airbag lift |
|---|---|---|---|
| breakage rate | 5% | 0.8% | 0.3% |
| tempo | 200 cases/day | 300 cases/hour | 500 cases/hour |
| Label wear | high frequency | infrequent | (placed between two numbers indicate a smaller quantity followed by a larger one) |
🤖 iii. velocity matching: electron beam and conveyor belt in love?
Achilles' heel: conveyor belt running too fast → irradiation dose is insufficient; running too slow → material baked paste how to do?
New programme for 2024Segmented speed controlBig move:
- irradiation segment: Turtle speed even speed through (speed adjustable range over 20 times!)
- waiting segment: Intelligent queuing system 👉 Rear vehicle waits until the front vehicle is far away before starting
- mid-range: Laser centring + stepwise speed reduction, error <1cm
Zhejiang an irradiation station overturning case: not installed before the sectional speed control, 10cm thick Chinese medicine packet absorption of the upper layer of 25kGy (up to the standard), the bottom layer is only 18kGy (waste of the whole batch of goods)
🏭 IV. Industry customisation: not all assembly lines wear the same clothes
Medical Consumables Line: Full airbag tray + anti-collision sensors → Zero scratches on orthopaedic instruments
Fresh Food Cold Chain Line: Double conveyor belts up and down at the same time to illuminate → salmon through the first time to sterilise the efficiency doubled
Cable irradiation lines: Magnetic assistance allows electron beams to bend → 8cm thick cable cores can also penetrate
lesson learnt through blood and tears::
A mask factory used a food-grade conveyor line for a cheap price, but the meltblown fabric got stuck in the gap between the rollers, and it was shut down for three days--Industry adaptation is what really saves money!
💡 Exclusive outrageous argument: droning ≠ mindless burnout
- Faster cost recovery than a milk tea shop: A factory in Shandong invested 4.2 million in the automatic line, saving 12 workers + scrap rate cut in half, 14 months back to the capital!
- The Secret of Doubling Ray Utilisation: Double-layer conveyor belt up and down, gamma ray waste rate from 35%→12%
- The future has sneaked online: 5G remote diagnostics + AI to predict failures, downtime pressed to 2 hours/year
You taste you fine: when others are still entangled in the "machine for man loss or not".The smart factory has long been relying on automatic conveyor lines to make a fortune.-After all, a sterilisation pass rate of 99.91 TP3T is a much tougher sign than a money-saving advert! 😎
