English (UK) 
简体中文 Do you often wonder how those hot parts in the factory can be cooled down and packed in the blink of an eye? The secret lies in the assembly line that will "automatically bathe"! Let's break it down and talk about it today!Spray Conveyor LineIt's a great way to get the most out of your home, especially with its three-dimensional layout and intelligent temperature control system - which even a novice tipster can understand in seconds!
I. What exactly is a spray line?
Simply put, it's like arranging a "shower room + conveyor belt" combination package for a product. High-temperature products from the previous process out, to the conveyor line a put, while moving by the water spray cooling, and finally clean into the next section. The whole process relies onLight curtain sensors, sprinkler pumps, PLC controllersThree core components linked -
- Light curtain sensorsThe "eyes" are the equivalent of the "eyes" that signal immediately when a product passes through: "It's coming to life!"
- spray pump"On command, open the valve in seconds, pump and spray.
- PLC controller: The whole process as the "brain", command when to spray, how long to spray, how much water pressure
II. Three-dimensional layout: the magic hand of space utilisation
Why can a spray line fit into a cramped workshop without leaking? The key is in its three-dimensional structural design!
1. Bottom skeleton: convex groove + chain link mesh
- groovedconvex groovePockets all leaks and has a drain in the bottom
- Double Chain PlateStraddling the rollers, the load capacity of 1000kg is not collapsed (special for heavy duty lines).
- The drive motor uses gears to bite into the chain to move the item like a bicycle pedalling wheel.
2. Intermediate protection: sealed shower enclosure
- U-shaped cover fastened above the conveyor line with seams plussealing gasketwaterproof
- The length is shorter than the conveyor section to avoid bumping the product (ever seen a lift door anti-pinch design?). The same reason)
3. Top weapon: sprinkler + blowpipe
| assemblies | orientations | quantities | corresponds English -ity, -ism, -ization |
|---|---|---|---|
| sprinkler | Parallel conveying direction | Four. | Spray of water to cool down (like a showerhead) |
| blowpipe | Vertical conveying direction | 2 | High-pressure air drying (comparable to a hair dryer) |
Think about it: 4 parallel tubes spraying wet surfaces, 2 vertical tubes blowing horizontally - the water spray is instantly swept away and the product comes out dry!
Third, intelligent temperature control: more precise than the air conditioning control system
Here comes the most perception-bending of all!The system is actually "temperature-dependent":
- Real-time temperature measurement: Online infrared thermometer staring at exports, temperature transmission PLC in seconds
- Three-colour light warning::
- green light: Perfect temperature (65°C-80°C)✅
- yellow light: a bit hot (80C-95C) but still save ⏱️
- red light: Overrun! >95°C or <65°C must stop ❌
- Automatic Speed Control God Operation::
- Once the yellow light is on, the PLC immediately notifies theconverterReduced motor speed
- Conveyor belt slows down → longer product residence time → more water spraying and blowing → temperature pulls back to safe zone
It's like noticing that a dish is almost fried and immediately turning down the gas heat!
Ask Yourself: 3 Most Confusing Questions for Newbies
Q1: What should I do if the nozzle is clogged?
A: Add before pump(machine) filterThe water impurities are intercepted in advance; 304 stainless steel nozzles are chosen to prevent rusting (tyre lines are commonly used for this purpose).
Q2: Can different sized products be adapted?
A: PLC can be preset with multiple programs - small parts to adjust the water pressure up to focus on spraying, large parts to expand the coverage area
Q3: How big is the temperature control error?
A: infrared temperature measurement accuracy ± 2 ℃, with frequency control, the actual temperature control can be locked within ± 5 ℃.
Editor's view
Don't think that a sprinkler line is just a combination of "hose + belt" anymore! It's3D layered designMaximise the value of your space.Closed-loop temperature control systemIt is more to play the cooling into the art of intelligence. Now industry 4.0 spray line can even network mobile phone APP, people in the office can adjust the water temperature to check the fault - which is an assembly line? Is clearly hidden in the workshop Transformers!
