Three tips to teach you to choose the right floor conveyor line efficiency improvement visible

Hey, is not always felt in the workshop conveyor line like a "chronic master"? Material stop and go, the equipment does not move lying down, the boss every day staring at the production capacity statement frowned? Do not panic! Today, we will break up the crumbs to talk about--Three strokes to fix the conveyor line, double the efficiency is really not difficult!

The first move: first find out "what is the temperament of your home materials".

Choosing a conveyor line is like going on a blind date-The right fit is more important than the price.!

1. ​Lightweight and delicate (mobile phone motherboards, precision parts)::

   • ​Selection of timing belt conveyor lines, runs steady as an old dog and makes less noise than a library.
   • ​Never use a roller line.! If the parts go on strike after two vibrations, the cost of repair is enough to hurt you for half a year.

2. ​Heavyweights (car engines, large equipment)::

   • ​Speed Chain Conveyor LineIt's the real father! Carrying 4 tonnes of weight without taking a breath, and running wildly in the hot workshop as usual.
   • ​Flat belt? I'll show you in a minute.The maintenance man has to curse, "This crap line is fixed every day! The repairman had to curse, "This crap line is fixed every day!"

3. ​Difficult picturesque (pipes, shaped parts)::

   • ​Suspension Conveyor LineSpecialising in disobedience! Aerial walks don't take up any space, and the corners are all taken down.
   • ​Chainplate line jammed?Workers with crowbars dislike scenes too beautiful to watch ......

​The white man avoiding the pit::

• Fragile items?Flexible chain plate + speed reduction buffer!
• Corrosive?Stainless steelDislike!
• Dusty?Sealed overhead chainensure peace and security

Tip 2: Space and process - don't let the "ground" hold you back!

The workshop is not Tetris.Stuffed ≠ fast!

​classic scene of a car turning over (idiom); fig. a complete turn-around::

• Small workshop hard stuffed 30 metres roller line → workers walk sideways, efficiency plummeted 30%
• Food factory with ordinary chain → flour dust mixed into the yoghurt, the whole batch of scrapped boss cried out!

​Optimising God's Operation::

1. ​space::

   • Learning Bread Factory! UseVertical conveyor with overhead chainThe ground floor is freed up so that workers don't have to "dance against the wall".
   • add one or twoU-shaped rotary design10 square metres is used as 20 square metres.

2. ​Big Field Rampage::

   • Courier sorting centre standard.Roller line + smart triageThe parcels automatically "find their way home".
   • ​Labour-saving tips: Sorting port mountsPhotoelectric sensorsThe rate of wrong pieces is reduced by 90%.

3. ​Process "convergence"::

   annular ring	Conveyor line selection	Efficiency Gain
   load	vibrating feeder	Speed Up 50%
   inspection station	Belt line + emergency stop button	Scrap Intercept Rate ↑35%
   Packaging for export	Roller + Ramp Slide	Save 2 porters

Tip #3: Money-saving tricks - "fly" without changing cables

​Adding a magic bullet is ten times better than changing threads.! A little white man can get his hands dirty:

1. ​Overloaded? Stands to the rescue!​

   • Home power plant flat belt always breaks?Spend $800 on a roller stand.The load capacity is increased from 250kg to 400kg, saving 60,000 compared to wire replacement.

2. ​Too slow? Inverter arrangement!​

   • Roller line like a snail?Change the inverter motor.Instead, the electricity bill dropped by 151 TP3T when the speed range was tripled.

3. ​Jammed material downtime? Buffer to the rescue!​

   • Car factory old card engines?Adding cache segments to the multiplier chainThe downtime has increased from 1 hour to 5 minutes.

​Tips from the master::

• Chain jamming in a hot shop?Heat-resistant coatingA spray costs $200;
• Synchronous belts not precise enough?Upgrade servo motorThe accuracy is ±0.1mm, and the yield rate is rising.

A final word of truth.

Having worked on the production line for more than ten years, I've seen too many factories step on potholes:

• ​Don't be fooled by "high quality parameters".! Semiconductor factory overhead chain put in the hardware shop, purely burning money to pretend.
• ​Saving maintenance = saving money! A regular tightening of the screws on the timing belt saves five figures over a multiplier chain repair.
• ​Efficiency is "saved".: from the smallest sensor to the largest inverter system.Layers of optimisation lead to qualitative change!

Remember these three tricks.No tangled wiring, no pain in the neck for remodelling--Your workshop is one windowpane away from "taking off"!