Harness Conveyor Line Selection Guide: Efficiency Enhancement 50% Solution

Hey, are you worried about the messy pile of wire harness transmission in the factory? Machines and other materials, manual handling tired enough, the efficiency of the dead on not go ... do not worry, choose the right!Wire Harness Conveyor LineThe first thing you need to do is to choose the right model, which can really make your productivity take off in place! Today we will use the vernacular to talk about, how to avoid those pits in the selection, the efficiency of the hard up.

🔍 First, understand: your wiring harness is what "temperament"?

Selection of conveyor lines with the search for objects like, you have to find out the "character" of their own products! Wiring harness this thing, look at all similar, in fact, pay attention to a lot:

• ​Weight and volume: Light and fluffy small automotive wiring harness? Or heavy construction machinery harness? The weight directly determines whether the conveyor line can carry it.
• ​Are you afraid of getting hurt?: Is the surface gold of the wiring harness expensive? For example, with precision connectors, it has to be made ofFlexible chain plate lineThis "gentle party", to avoid scratches and bruises; if the ordinary bundled harness, the belt line can also make up for it
• ​The environment as a "greenhouse" or a "battlefield": Oily workshop? High temperatures? SelectCorrosion-resistant stainless steel mesh belt linemaybeHigh Temperature Resistant Suspension WireIt is only to carry the construction! Economical PVC belt line for general workshop.

📌give me a chestnut: Car door panel wiring harness is afraid of scratches and lightweight, use theMultiplier chain with buffer; the thick harnesses of PV plants are heavy and not afraid of rubbing, and it is more cost-effective to directly feed the Internet with a conveyor line!

🆚 Secondly, the 6 major conveyor lines "compete in the ring"! Who's your cup of tea?

There are all kinds of conveyor lines on the market, I'll give you a direct comparison table, read it in seconds:

📌lesson learnt through blood and tears: A factory chose a common belt line for automotive ECU harnesses, and as a result, the precision connectors were scratched every day, and the rework cost was more expensive than the conveyor line!

🎯 iii. 5 golden selection principles! Copy your homework accordingly

Don't just watch the fun, remember these 5 iron laws and choose a model without flopping:

1. ​Don't push your load capacity.: Calculate the total weight of the "harness + carrier" and leave at least one load for the conveyor line.30% Residual! Overweight? Wait for the repair.
2. ​Match speed and efficiency: The assembly line beat is 10 seconds? Conveyor line speed must keep up!Stuck = wasted man hours​
3. ​Don't settle for less.: Small place?Spiral wire, suspension wireCan "walk against the wall"; big place? Straight line + circular layout is more efficient
4. ​Environmental adaptation is the bottom line: Oiled Workshop SelectionNon-slip PU belt; for dusty areasFully sealed structure; humid environmentsStainless steel​
5. ​Maintenance Costs Hide a Dark Mine: Ask the supplier: How often are bearings changed? Are the motors universal?Parts are expensive and hard to get? Hurry up and run!​

📌ask and answer questions for oneself::
Q: Choose an imported or domestic line?
A.Import of key components (motors/bearings)The frames are custom made with domestic - saving money and durability!

🚫 Fourth, the 3 biggest potholes that newbies step in most often! (i.e. going round the corner), (i.e. going round the corner)

I've seen these pits too many times to put a red cross in advance:

• ​❌ Buying second-hand equipment on the cheap: All the money you save on repairs! Conveyor belt aging, motor dark disease repair until you doubt life!
• ​❌ Blind pursuit of full automation: Low volume, multiple batch harnesses, hard on robots?Not as flexible as semi-automatic + manualmore economical
• ​❌ Neglect of "human-machine" spaceConveyor line on both sides can not leave 80cm channel? Workers operating suffocated, the efficiency of the anti-decline!

📌real-life exampleA factory bought a fully automated suspension line for the sake of "high style", but the result is that it takes 2 hours to adjust the programme to change the production line... It is not as fast as a manual trolley!

🔧 V. Maintenance "Tips for Longevity"

And then the good conveyor line also have to "health", remember the 3 strokes more than three years:

1. ​routine triple-checking: Check for rattles (bearings to be finished), check for shaking (loose belt), check for oil leaks (motor alarms)
2. ​Weekly:.chip removal on rollers(Harness debris jamming the rollers).Chain oiling(Dry grinds waste faster)
3. ​quarterly move: Full line tension adjustment!Loose belts/chains are efficiency killers​

📌borrow the skills of an expert: Hang a Maintenance Record Sheet next to the motor, and whoever maintains it signs it - responsibility to the person, and half the breakdowns!

💡 And finally, the big truth.

After working in a factory for more than ten years, I've seen it all.There is no "all-purpose" conveyor line, only the "most suitable" programme.Don't believe in the sales bluff. Don't believe in the sales bluff, bring your harness samples and workshop video, go directly to the manufacturer to test the machine! See for yourself if it can withstand the "beating" of your workshop. It's not hard to improve the efficiency of a 50% - it's not hard at all!Choose the right line, people are relaxed, the machine runs happily, and the boss wakes up with a smile.. You got it!