English (UK) 
简体中文 怎么选？车间空间不足+工艺冲突？3大输送系统精准匹配法
喷漆线一开动，工件卡轨道、链条被涂料糊住、返工率飙升…这些问题你遇到过没？别急，今天咱们拆解输送系统的选型门道，从空间布局到链条耐腐性，手把手教你避开90%的坑！
第一步：先搞明白你的工件”什么脾气”
重量尺寸定生死
- ≤200kg的轻量级选手（如家电外壳、五金件）：闭眼选悬挂输送系统。工件吊着走，空中轨道任意拐弯，地面还能堆物料。但车间层高＜4米？趁早放弃！
- 200~800kg的中型件（如门板、5米长钢管）：平面输送系统是救星。网带/滚筒承重稳，维修掀开盖板就能搞。代价？地面全被轨道占满，直角转弯得加钱改设备。
- ≥500kg的重型坦克（汽车底盘、工程机械）：直接上Ground Rail Conveyor Systems。链条嵌在地面，1吨工件推着走不带喘，还能扛200℃烘房高温。但挖地铺轨起步几十万，路线改不了！
lesson learnt through blood and tears：山东某厂给5米钢管喷漆，硬用悬挂链导致工件晃动撞枪，返工率飙到30%！后改用平面网带，省了20万吊具钱.
第二步：布局设计藏着省钱密码
车间空间压榨术
- 前处理/喷房区：轨道必须用304 stainless steel！酸雾、溶剂腐蚀普通钢，3个月就生锈卡顿。
- 烘干区：地轨链条涂High temperature grease，导轨选可拆卸非金属材质。某车企省下50%维修费。
- 拐弯神器：90°转台解决死角落漆，180°转台平衡流平时间——机器人仿形工作量直降40%。
| shore | 轨道材质要求 | 最小间距设计 |
|---|---|---|
| 喷漆室 | 304不锈钢+防漆雾盖板 | 节距≥3000mm |
| 前处理槽 | 304不锈钢防腐轨道 | 滑橇间距≥200mm |
| 烘干炉 | 耐150℃非金属导条 | 地脚预留热胀缝 |
产线衔接生死线
- 喷房入口必设缓冲区：放1~2个单链床，换色时链速从1.33m/min提到1.8m/min，换色等待时间砍半.
- 流平区偷空间技巧：用红外加热替代传统烘道，长度缩到3米，涂层流平照样均匀。
第三步：选型避坑指南
链条/轨道防坑三原则
- 别被”万能链”忽悠! SST304 tubes for solvent based paints, water based paints must go on theSST316 Tube-- A plant saved money on materials but was shut down for a fortnight due to pipe wall corrosion.
- Don't be stingy with the lubrication system: Ordinary grease in the drying area? Chain holding after three months! Resistant to 150℃ high temperature grease doubles the price but lasts 2 years longer.
- Modular design is king: Clip-on chain is like Lego, replacing links in 30 minutes is better than welding repairs.Speed up for 2 days.
Drive Control Core 3-Pack
- Encoders as standard for inverter motors: Real-time feedback of chain speed to the robot, coating thickness fluctuation <±3μm.
- The PLC is good enough for domestic use.: A machinery factory with domestic PLC + temperature module, temperature control accuracy ± 1 ℃, save 80,000 than imports.
- Explosion protection is the bottom line: Spraying area motor protection grade IP65, electrostatic discharge copper row directly connected to the workshop floor network - this money can not afford to lose when things go wrong!
EXCLUSIVE DATA: Save $300,000 instantly by choosing this way!
- Energy Consumption Comparison: Gas drying over electric heatingSave 30% CostThe difference in price of the equipment is recovered in 1 year.
- Paint utilisation: High-pressure airless spraying + closed-loop paint supply system, more efficient than traditional spraying.Save Paint 20%.
- maintenance cost: Selection of modular conveyor lines, downtime from 8 hours to 40 minutes.Extra 15 days of annual capacity squeezed in.
Let's end on a positive note.Conveying system is not the more expensive the better, eat through the "workpiece characteristics - process flow - space size" of the three cards, in order to spend a small amount of money to do great things!
