Yihoda Speed Chain Conveyor Line: Precision Transmission Engine for Industrial Intelligence Upgrade

I. Differential Speed Principle: The Physical Code Behind Triple Speed

The mystery of the EHEDA Multiplier Chain is that the"The chain is slow and the board is fast."The dynamics of the design. When the base chain is running at regular speeds, the actual movement of the work plate is up to the chain's2.5-3 timesThis property stems from the double motion superposition effect:

• ​Internal chain roller(diameter d) in contact with the guideway to provide the base driving force
• ​External Chain Roller(Diameter D) Additional linear velocity through rolling friction
  Its speed is calculated by the formula:
  ​V_gather
  = V_{cable length (= 1}
  × (1 + D/d)​
  This is achieved when D = 2d3x speed conveying. This design allows the workpiece to glide at a high speed of 20 metres per minute while achieving ±0.05mm level positioning accuracy with a cylinder stopper.Partial suspension without stopping the whole lineThe characteristics of this product have completely solved the bottleneck of backlog in the traditional production line.

Second, the hard core parameters of Yihada: the ruler of precision manufacturing

As an example, a typical double-storey floor-to-ceiling structure is reflected in the technical benchmarking:

• ​Chain Pitch: 25.4mm grade precision roller chain, 2.5x speed increase ratio
• ​load architecture (computing): Double-layer aluminium alloy profile frame, single pallet size 400 x 400mm
• ​drive systemThree-phase 370V motor + harmonic reducer, noise <65dB
• ​environmental adaptationTemperature range -20℃~120℃, humidity tolerance up to 95%
• ​Electrical Configuration: Tooling plate embedded conductive rows coupled with conductive wheels of the wire body to achieve thecharge detection​

Of particular interest is itsModular Expandability--Through the jacking leveller and board return machine device, multi-layer three-dimensional conveying network can be constructed, and the space utilisation rate can be increased by more than 40%.

III. Industry empowerment mapping: from 3C electronics to new energy battlefield

existConsumer electronicsYihoda chain line with static dissipative design (surface resistance 10⁶-10⁹Ω) to ensure zero interference with the assembly of mobile phone motherboards, the introduction of a Shenzhen OEM chip yield increased by 2.3%.

​automobile manufacturingIn turn, they benefit from their积放功能(Accumulation): Tesla supplier adopts EHEDA system to achieve continuous flow in door assembly section when engine station is paused, increasing flexibility of production line beat adjustment by 70%.

More cutting-edge applications inEnergy Storage Battery Production Line: Acid-resistant aluminium profile rails with explosion-proof motors for electrolyte filling and loading.Zero Spark Safe ConveyingThe daily capacity of a single line exceeded 5,000 cells.

IV. Intelligent evolution: from transmission chains to data neural nets

The iterative direction of EHEDA has moved beyond mechanical optimisation to theDigital Twin Driveof intelligent systems:

1. ​RFID WorkbenchReal-time collection of process data for uploading to MES, production traceability accuracy up to 99.98%
2. ​Adaptive speed control: Dynamic optimisation of chain speed through PLC analysis of blocker triggering frequency to reduce energy consumption.
3. ​Predictive maintenanceTension sensor monitors chain elongation, fault warning 400 man-hours in advance.

A case study of a home appliance giant's 2024 retrofit shows that the Yihada Smart Chain Line compressed the changeover time from 45 minutes to9 minutes.Flexibility is compatible with 12 models of mixed production.

V. The art of gaming safety and cost

existsafety designOn top of that, EHEDA uses a double-insurance strategy:

• emergency stop buttonseries circuitDesigned for a trigger response of <0.3 sec.
• Overload torque limiter automatically disengages when tension is exceeded

(indicates causal relation)cost controlThen show ingenuity:
▸ Aluminium profile rail anodised for 3 times longer life and 40% weight reduction
▸ Engineering Plastic Roller Replaces Steel Parts, Wear Resistant to 80% at 1/3 of the Price
An automotive parts factory calculations show that the system maintenance cost is 62% lower than imported equipment, but MTBF (Mean Time Between Failure) exceeds 15%.

Self-questioning: A look at the practical value of Yihoda's multiplier chain

​Q1: Why does EHEDA often choose 2.5x speed instead of 3x speed?​

A: 2.5x inSpeed and StabilityThe 3x speed requires very high flatness of the guide rail (≤0.1mm/m), while the 2.5x speed allows installation error of 0.3mm/m while maintaining the efficiency of 18 metres/minute, significantly reducing the cost of civil engineering renovation.

​Q2: How does a double-storey structure solve the problem of poor visibility of the lower storey?​

A: Yihada usesTranslucent Mesh Tray+Bottom LED fill light system, with HMI human-machine interface real-time display of the lower level status, so that the efficiency of troubleshooting 55%.

​Q3：Why new energy production line especially favours EHEDA system?​

A: At the heart ofMaterial Innovation--Its titanium-plated chain plate is 7 times more resistant to electrolyte corrosion than conventional stainless steel, and theInsulated Conductive WheelThe design eliminates the risk of short-circuiting the battery.

The evolutionary history of Yihoda's multiplier chain is in fact the evolution of China's smart manufacturing from theTechnology Followsuntil (a time)Standard DefinitionThe epitome of While European and American companies are still pursuing extreme speeds, Yihada usesScenario Adaptation ThinkingA better solution is given - in the laboratory of the Dongguan factory, the next-generation magneto-electric coupled doubling chain has been realisedwireless power supplytogether withmillimetre-wave positioningThis may be a sign that the ultimate form of the transport system will be one that operates with precision even after the physical orbits have disappeared.invisible chain.