English (UK) 
简体中文 "The assembly line in your factory always lags? Try changing the ring guide!"--This is not a lie. The traditional production line more folding, occupies a large area, positioning floating, but the use of circular guide rail factory, efficiency can directly soar 40%. today we will break clear.Timing belt, chain, connecting rodHow to choose these three major transmission options, to ensure that you can use the right after reading!
🔍Synchronous belt solutions: the "Flash" for light loads and high speeds.
"Assembly line to be fast as the wind? Synchronous belt programmes take off straight away!"-0.1 seconds in place of the god speed, specialising in electronic factories, pharmaceutical workshop efficiency anxiety. But pay attention, this programme islight heavyweightIt's not a good idea to carry heavy loads!
| Applicable Scenarios | Advantageous Highlights | contraindication |
|---|---|---|
| 3C Electronic Mounter | ⚡Move ≥ 0.1 second ultra-fast response | Loads >15kg risk derailment! |
| Pharmaceutical Dispensing Line | 🧼Totally sealed dustproof and pollution-free | Don't touch the stamping process if you're afraid of impact. |
| Precision instrument assembly | 🔊Noise <60 dB | High temperature >80℃ belt easy to deteriorate |
Give me a live example.A mobile phone patch factory replaced the timing belt loop line, 12 stations integrated into 5 square metres of space, the beat from 1.2 seconds compressed to 0.3 seconds, doubling the daily production capacity and save 200 square metres of plant.
ask and answer questions for oneself: How is the workstation spacing determined?
Look at the tooth spacing!Timing belt pitch x number of teeth = slider pitch, don't get it wrong when designing.
⛓️II. Chain programme: the "old bull" of heavy-duty construction resistance
"Want to carry a car engine? Chain drive steady as an old dog!"--The heavy goods can be dragged as well as 50kg, and it is the bearer of spraying line and heavy-duty assembly. The disadvantage is that it moves a lot and you have to tighten the chain regularly.
| performance comparison | Chain programme | Timing Belt Programme |
|---|---|---|
| Maximum load | ✅≤ 50kg (automotive parts) | ❌≤15kg |
| impact resistance | ✅Pressure and shock resistant | ❌ Easily breakable |
| maintenance cost | ⚠️ Monthly Inspection Tightening Chain + Oil Change | ✅ Just change the belt in six months |
lesson learnt through blood and tearsA home appliance spraying line cheap with ordinary guide, the results of the chain loose positioning drift, the yield rate plummeted 30%. replaced with a self-lubricating chain ring guide, positioning accuracy lock ± 0.05mm, rework rate directly to zero.
🧩III. The connecting rod programme: the "compulsion" for high-precision synchronisation
"Battery assembly 0.1mm off and it explodes? The link drive teaches you how to do it!"--Station spacing is fixed like a ruler, millimetre players for PV panel stacking and insulin filling. The downside is one word.Expensive!
Selection trifecta::
- accuracy controlServo motor + linkage rigid transmission, repeatable positioning ± 0.02mm
- environmental cleanliness: Class 8 Cleanroom Runs As It Should (Pharmaceutical Factory Gospel)
- The Synchronicity Demon: 32 stations phase synchronisation, pharmaceutical filling error <0.01ml
Burning money but worth the case: A photovoltaic plant with a linkage programme to do string welding, 0.3 seconds to accurately move the silicon wafer, the fragmentation rate from 1% pressed to 0.3 ‰, although the equipment is more expensive 300,000 yuan, but half a year to save 1.2 million in material costs.
💡A personal pat on the back: don't be fooled by "invisible parameters"!
Installation accuracy is the daddy!Seen too many factory rails not levelled, sliders go like a dance.Teach you the ways of the wild.The parallelism is over 0.1mm, and a stainless steel shim is immediately inserted!
Exclusive data: 2023 domestic ring guide dustproof technology (labyrinth seal) has levelled with imports, the price of as little as 60%, but theHardening process for heat treatmentStill a shortcoming - heavy-duty scenarios suggest imported steel for core components.
final wordDon't believe in "maintenance free"! Chain drive monthly plus a molybdenum disulphide grease, synchronous belt quarterly grey, domestic guide rail can also carry ten years. Save money on maintenance, enough to recruit two more engineers!
